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BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
P: 1-800-525-0758 
F: 1-800-624-3925

 

Document # P07986 Rev. F  

© Copyright  

BAND-IT-IDEX, Inc. 2011 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 5 of 14 

UL4000-B 

UL4000-B220     

Ultra-Lok

 Tool 

Settings 

 

 

 

 
 
 
 

     
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Important: 

Changing speed settings will alter tension output.  Drill Switch should be depressed fully by 

the operator to attain correct, and consistent, tension when installing clamps.  Tension output may vary 
from tool to tool, at the same setting, depending on condition and wear of internal components. 
 
Caution:  Improperly tightened clamps may result in dangerous assemblies, which could cause injuries 
or property damage. 
 
Using correctly sized clamps (diameter) will, in most cases, eliminate the need to pull on clamp tail more 
than once.  Tension Block moves approximately 5".  On occasion, if needed, large size clamps can be 
installed by taking several bites (clamp tail feeds out through back of tool).  Position of Tension Block, 
containing gripper, can be monitored through viewing holes just under cut-off handle.  The tool features a 
built-in disengaging mechanism to prevent tension screw from jamming up.  Excessive use of this 
feature will wear the Drill Clutch mechanism and/or Tension Screw out prematurely. 
 

 

CAUTION! 

 

This tool is designed to work mounted to the Bosch 37618-01 or Bosch GSR 18 VE-2LI cordless drill.  Use 
of  any  other  drills  in  place  of  this  Bosch  drill  may  result  in  unsatisfactory  performance,  hazards  to  the 
operator  and/or  the  tool,  or  unsafe  clamps.    Disregard  of  this  caution  voids  the  warranty  of  the  tool  and 
releases BAND-IT of any and all liabilities arising from such misuses. 

Use of Alternate Drills 

NOTE: 

These torque settings are suggested settings only; individual tools should be 

adjusted for the clamping application.  Inspect lock per instructions on page 9-11. 

Recommended Drill Torque Dial Settings: 

 

Drill Model 

37618-01 / GSR 18 VE-2LI 

Clamp Size 

½" 

¾" 

Speed 

Clutch 

Speed 

Clutch 

Single Wrap 

22 

24 

Double Wrap 

24 

25 

*Preformed 

24 

25 

 

 

(If a higher pull-up force is desired, set speed selector to “2”.  Band-It 

recommends hearing protection if this setting is used for an extended time.) 

 
 

Summary of Contents for Ultra-Lok UL4000-BUltra-Lok UL4000-B220

Page 1: ...nc 2011 All rights reserved www BAND IT IDEX com Page 1 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Operating Instructions Cordless Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2...

Page 2: ...being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operator is advised to read it and become familiar with operatin...

Page 3: ...ltra Lok tool as follows Drill spindle has a Clutch Band It M21790 installed in place of the Drill Chuck See page 5 for recommended Drill speed and torque settings 2 Charge Drill Battery according to...

Page 4: ...ts reserved www BAND IT IDEX com Page 4 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration Tension Screw NOTE Alignment is critical...

Page 5: ...Block containing gripper can be monitored through viewing holes just under cut off handle The tool features a built in disengaging mechanism to prevent tension screw from jamming up Excessive use of t...

Page 6: ...6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper Guide UL 11 M02387 1 Plate Release...

Page 7: ...l by setting torque setting on the Drill Dial to a lower number 2 Drill clutch releases prematurely Make sure Tool is fully seated on Drill per page 4 If problem persists contact BAND IT technical sup...

Page 8: ...Instructions 17 9 5 Component under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool H...

Page 9: ...eformed clamp in place of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate Drill until Tensio...

Page 10: ...shroud FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp Tap down buckle shroud to complete cla...

Page 11: ...eezing the Drill Switch on the power unit a second time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute...

Page 12: ...heavily worn replace with new one Note 1 4 ball is made from hard tungsten carbide material do not replace with regular ball bearing Smooth indention from ball in the bearing tips is normal To re asse...

Page 13: ...d If Tension Screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn Tension Screw out of Tension Block Lubricate new Tension Screw with Molybdenum Disulfide lubr...

Page 14: ...e head from tool in order to remove blade Figure 1 Remove the 3 4 shear plate from the blade 4 Align the 1 2 Shear Plate M09387 with the Blade M09787 so that the guide is facing up Incorrect placement...

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