background image

                                                  

 

 

BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
P: 1-800-525-0758 
F: 1-800-624-3925

 

Document # P07986 Rev. F  

© Copyright  

BAND-IT-IDEX, Inc. 2011 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 13 of 14 

UL4000-B 

UL4000-B220     

Ultra-Lok

 Tool 

Maintenance 
 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

5.    To  replace  Gripper:  Make  sure  Tension  Block  is  all  the  way  forward  against  the  tool  head.    Remove  drill.  
Remove tool adapter body.  Remove one side of the tool body or the other, not both.  Slide Gripper out sideways 
and  replace  with  a  new  one.    Re-attach  Tool  Body  side.   

Caution:   

Do  not  push  or  move  Tension  Block  while 

Gripper is out of tool. 
 

6.    To  replace  Tension  Screw:  Move  Tension  Block  all  the  way  back  (away  from  Tool  Head)  using  drill  in 
tensioning mode (clock-wise).  Remove Ultra-Lok

 Tool from Drill.  Remove the Tool Adapter from the Ultra-Lok

 

Tool.  Remove Blade and load bearing tip from Tensioning Screw (see bearing detail).  Remove one side of the 
Tool  Body  or  the  other,  not  both.    Grasp  the  smooth  barrel  on  Tension  Screw  and  pull  all  the  way  forward  until 
Tension Block is against the Tool Head.  If Tension Screw is stuck, use a punch and tap the center of the screw 
from  the  back  end  of  the  tool.    Turn  Tension  Screw  out  of  Tension  Block.    Lubricate  new  Tension  Screw  with 
Molybdenum Disulfide lubricant, or equivalent.  Install new Tension Screw in reverse order; making sure that back 
end  of  Tension  Screw  extends  well  beyond  the  back end  of  the  Tension  Block.   Push  the  assembly  all  the  way 
back  and  extend  the  round  portion  of  the  Tension  Screw  through  holes  on  the  tripper  bracket  and  back  guide 
plate.  Reinstall Tool Body side.  Reinstall Blade and tighten the Blade Mounting Screws approximately 120 in-lbs.  
Reattach Tool Adapter to Ultra-Lok

 Tool.  Reattach Tool to Drill and drive Tension Block all the way forward. 

Note:  Drills needing repair must be forwarded to an authorized ‘Bosch’ repair center in your area.  Be sure to 
remove BAND-IT drill clutch (M21790) from drill. 

Tension 

Screw 

M0098

Move tension 

block all the way 

forward against 

the tool head 

Tool Head 
M00587 

Gripper 

M08887 

This tip must align with 
the drill clutch (M21790) 
on the drill.  See page 4. 

Bosch Drill

 is covered solely by the Bosch warranty as described in the Bosch literature.  BAND-IT does not 

extend any warranty of any kind to the drill. 

Adapter, 
UL4000-B 
Item 35 

Collar, Adapter, 
UL4000-B 
Item 36 

Summary of Contents for Ultra-Lok UL4000-BUltra-Lok UL4000-B220

Page 1: ...nc 2011 All rights reserved www BAND IT IDEX com Page 1 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Operating Instructions Cordless Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2...

Page 2: ...being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operator is advised to read it and become familiar with operatin...

Page 3: ...ltra Lok tool as follows Drill spindle has a Clutch Band It M21790 installed in place of the Drill Chuck See page 5 for recommended Drill speed and torque settings 2 Charge Drill Battery according to...

Page 4: ...ts reserved www BAND IT IDEX com Page 4 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration Tension Screw NOTE Alignment is critical...

Page 5: ...Block containing gripper can be monitored through viewing holes just under cut off handle The tool features a built in disengaging mechanism to prevent tension screw from jamming up Excessive use of t...

Page 6: ...6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper Guide UL 11 M02387 1 Plate Release...

Page 7: ...l by setting torque setting on the Drill Dial to a lower number 2 Drill clutch releases prematurely Make sure Tool is fully seated on Drill per page 4 If problem persists contact BAND IT technical sup...

Page 8: ...Instructions 17 9 5 Component under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool H...

Page 9: ...eformed clamp in place of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate Drill until Tensio...

Page 10: ...shroud FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp Tap down buckle shroud to complete cla...

Page 11: ...eezing the Drill Switch on the power unit a second time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute...

Page 12: ...heavily worn replace with new one Note 1 4 ball is made from hard tungsten carbide material do not replace with regular ball bearing Smooth indention from ball in the bearing tips is normal To re asse...

Page 13: ...d If Tension Screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn Tension Screw out of Tension Block Lubricate new Tension Screw with Molybdenum Disulfide lubr...

Page 14: ...e head from tool in order to remove blade Figure 1 Remove the 3 4 shear plate from the blade 4 Align the 1 2 Shear Plate M09387 with the Blade M09787 so that the guide is facing up Incorrect placement...

Reviews: