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BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
P: 1-800-525-0758 
F: 1-800-624-3925

 

Document # P07986 Rev. F  

© Copyright  

BAND-IT-IDEX, Inc. 2011 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 9 of 14 

UL4000-B 

UL4000-B220     

Ultra-Lok

 Tool 

Clamp Application 
Free-End Clamps 
 

 

 

Warning: 

  Always  wear  safety  glasses  when 

operating tool. 

 
 

 

 
 
 
 
 

 

 

 

 
 
 
 
 
 
 
 

 
 

 
 
 
 

 

 
 
 
 
 
 
 
 
 
 

 
 
                                                    

 
 
 
 
 
 
 

Push all 
the way 
forward 
to a solid 
stop 

1.  Break off an Ultra-Lok

 Free-End 

tie from the roll.  Slide the buckle 
onto  band  with  indented  arrows 
pointing  in  same  direction  and 
same  side  up.    Slide  buckle  all 
the  way onto band until  it  comes 
to a stop between the two buckle 
dimples at opposite end of tie. 

2.  Wrap tie around object to be clamped.  

Insert  the  tie  through  buckle  once  for 
single-wrap  or  twice  for  double-wrap.  
Double-wrapped  clamps  have  more     
than 3 times the loop-tensile strength. 

3.  If  desired,  you  may  pre-

form  a  clamp  in  the  same 
fashion as step 2, or use a 
preformed  clamp  in  place 
of a Free-End 

4.  Position  the  tie  on  the 

object  you  are  clamping.  
Pull  the  wrapped  tie 
hand-tight.  Slightly bend 
the  tail  up  to  keep  the 
clamp in place 

5.  Actuate Drill until Tension Block is all the 

way forward against the tool body.  Set Drill 
to clock-wise rotation.  With cut-off handle 
down as shown, insert clamp tail into tool 
head slot.  Actuate Drill until Drill’s built-in 
clutch disengages.  If Tension Block comes 
near its end of travel, release actuator switch 
and reverse Drill to pull more on clamp tail.  
Excessive use of disengaging Drill Clutch 
indicated by a loud ratcheting sound leads to 
premature wear of tension screw. 

6.  Do  not  force  the  tool  against  the 

clamp; it may result in a folded clamp 
tail.  

7.  Pull  the  cut-off  handle  forward  to  cut 

tail  off  and  form  a  lock,  then  return 
handle to the down position.  Reverse 
drill and feed clamp tail out of tool. 

8.  Tap  down  buckle  shroud  to  complete 

clamp.  Tool is ready for next clamp. 

Correct position of tool 
while tensioning 

Incorrect position of tool 
while tensioning 

DO NOT 
FEATHER the 
drill’s TRIGGER 
when tensioning a 
clamp. 
USE FULL SPEED 
OF TOOL 

 

Summary of Contents for Ultra-Lok UL4000-BUltra-Lok UL4000-B220

Page 1: ...nc 2011 All rights reserved www BAND IT IDEX com Page 1 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Operating Instructions Cordless Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2...

Page 2: ...being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operator is advised to read it and become familiar with operatin...

Page 3: ...ltra Lok tool as follows Drill spindle has a Clutch Band It M21790 installed in place of the Drill Chuck See page 5 for recommended Drill speed and torque settings 2 Charge Drill Battery according to...

Page 4: ...ts reserved www BAND IT IDEX com Page 4 of 14 UL4000 B UL4000 B220 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration Tension Screw NOTE Alignment is critical...

Page 5: ...Block containing gripper can be monitored through viewing holes just under cut off handle The tool features a built in disengaging mechanism to prevent tension screw from jamming up Excessive use of t...

Page 6: ...6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper Guide UL 11 M02387 1 Plate Release...

Page 7: ...l by setting torque setting on the Drill Dial to a lower number 2 Drill clutch releases prematurely Make sure Tool is fully seated on Drill per page 4 If problem persists contact BAND IT technical sup...

Page 8: ...Instructions 17 9 5 Component under spring load when assembled 10 7 32 Brush lubricant evenly on threads 2 Places 26 31 8 16 32 31 All around inside profile both sides Tension Gripper Assembly Tool H...

Page 9: ...eformed clamp in place of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate Drill until Tensio...

Page 10: ...shroud FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp Tap down buckle shroud to complete cla...

Page 11: ...eezing the Drill Switch on the power unit a second time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute...

Page 12: ...heavily worn replace with new one Note 1 4 ball is made from hard tungsten carbide material do not replace with regular ball bearing Smooth indention from ball in the bearing tips is normal To re asse...

Page 13: ...d If Tension Screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn Tension Screw out of Tension Block Lubricate new Tension Screw with Molybdenum Disulfide lubr...

Page 14: ...e head from tool in order to remove blade Figure 1 Remove the 3 4 shear plate from the blade 4 Align the 1 2 Shear Plate M09387 with the Blade M09787 so that the guide is facing up Incorrect placement...

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