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TWO-STAGE GAS BURNERS: TROUBLE-SHOOTING GUIDE

DETAILS OF PROBLEM

POSSIBLE CAUSE

SOLUTION

The apparatus goes into “lock-

out” with the flame (red light on). 
Fault  restricted  to  flame  control 

device

1)

Disturbance to ionization current from igni

-

tion transformer..

1)

Invert the ignition transformer power supply 

(230V side) and check using an analog micro-
ammeter.

2) Flame sensor (ionization probe) ineffi

-

cient

.

2) Replace flame sensor

3) Flame sensor (ionization probe) position 

incorrect.

3) Correct the position of the flame sensor, and 

then check its efficiency by inserting the analog 
micro-ammeter..

4)

Ionization probe or relative earth cable.

4)

Check visually and using the instrument.

5) Electrical connection cut-off by flame 

sensor.

5) Restore the connection..

6) Inefficient draught or fumes passage 

blocked..

6)  Ensure  that  the  boiler  fumes  passage  and 

chimney connection are free..

7)

Flame disk or combustion heads dirty or 

worn..

7)

Visually check and replace, if necessary.

8)

Equipment fault..

8)

Replace

9)

No ionization.

9)

If the “earth” of the apparatus is not efficient, 

do  not  check  the  ionization  current.  Check 
the  efficiency  of  the  “earth”  at  the  terminal 
concerned of the apparatus and at the “earth” 
connection of the electric system..

The apparatus goes into “lock-

out”,  gas  flows  out,  but  there 

is  no  flame  (red  light  on).Fault 

restricted to ignition circuit..

1)

Fault in ignition circuit

1)

Check the ignition transformer power supply 

(230V)  and  high  voltage  circuit  (electrode 
to  earth  or  isolator  broken  under  locking 
terminal)..

2) Ignition transformer cable discharges to 

earth..

2) Replace.

3) Ignition transformer cable disconnected..

3) Connect..

4)

Ignition transformer faulty.

4)

Replace.

5) The distance between electrode and earth 

is incorrect.

5) Position at the correct distance

6) Isolator dirty, so electrode discharges to 

earth.  .

6) Pulire o sostituire l’isolatore e l’elettrodo.

The apparatus goes into “lock-

out”, gas flows out, but there is 
no flame (red light on)

1)

air/gas ratio incorrect.

1)

Correct the air/gas ratio (there is probably too 

much air or very little gas)

2) Gas pipe has not been properly bled of air 

(in the case of first ignition).

2) Bleed the gas pipe again, taking great care.

3) The gas pressure is insufficient or exces

-

sive..

3) Check the maximum gas pressure value at the 

time of ignition (use a water pressure gauge, 
if possible).

4)

Air flow between disk and head too nar

-

row.

4)

Adjust the disk/head opening..

Summary of Contents for TBG 45

Page 1: ...Instructions for burners model Instrucci nes para quemadores modelos Mode d emploi br leur modele TBG45P TBG60P 0006081362_200806 GB SP FR RU TR TBG45 TBG60 br l rler i in kullan m k lavuzu...

Page 2: ......

Page 3: ...on of the European Directives 90 396 EEC G A D 92 42 EEC B E D 89 336 EEC E M C Directive 73 23 EEC Low Voltage Directive 98 37 EEC Machinery Directive and have been designed and tested in accordance...

Page 4: ...If the equipment is sold or transferred to another owner or if the owner moves and leaves the equipment make sure that the booklet always goes with the equipment so it can be consulted by the new owne...

Page 5: ...d out by qualified technicians and in compliance with current law and regulations since incorrect installation may cause damage to person animals or things for which damage the manufacturer shall not...

Page 6: ...30 V 10 50 Hz 3N 400 V 10 50 Hz PROTECTION RATING IP 44 FLAME DETECTOR IONIZATION PROBE NOISE dBA 73 75 WEIGHT kg 40 42 Natural Gas G 20 FLOW RATE MAX m n h 45 3 60 3 MIN m n h 10 1 12 1 GAS PRESSURE...

Page 7: ...5 550 270 280 435 325 160 880 140 300 137 133 215 200 245 M12 145 TBG 45P 550 270 280 435 325 160 920 140 300 137 133 215 200 245 M12 145 TBG 60 550 270 280 455 325 160 880 140 300 156 152 260 225 300...

Page 8: ...WO STAGE The working fields are obtained from test boilers corresponding to the standard EN267 and are indicatively for the combination burner boiler For correct working of the burner the size of the...

Page 9: ...n it is advisble to have a length of piping of 1 5 to 2 metres between the point of application of the stabiliser or pressure reducer and the burner This pipe must have a diameter equal to or greater...

Page 10: ...eal the space between the tube unit of the burner and the hole in the refractory panel using suitable ma terials to do so ASSEMBLING THE GAS TRAIN There are different ways of assembling the valve trai...

Page 11: ...pole plugs through the hole see figu re 2 In the case of a three phase burner connect the power supply cables 4 to the contactor fix the ground cable 5 and tighten its cable holder Reposition the cabl...

Page 12: ...e closed again immedia tely To release the appliance from safety lock out mode press button 21 on the electrical panel DESCRIPTION OF TBG 45P 60P OPERATION When the main switch and the I O switch 22 o...

Page 13: ...n 4 blinks l l l l On Extraneous light when burner startup 5 blinks l l l l l On Time out LP LP is welded in working position 6 blinks l l l l l l On Free 7 blinks l l l l l l l On Too many losses of...

Page 14: ...y closing or opening further the air passage between combustion head and gas diffusor c It may happen that the ionisation current is interfered with by the discharge current of the ignition transforme...

Page 15: ...the burner is running flame on cause the burner to stop immediately On first switching on of the burner it is essential to check the correct working of the pressure switch 16 Check the triggering of t...

Page 16: ...hamber that is pressurized and or at a high thermal load It is clear from the above that the device that closes the air to the blast pipe must be set at a position such as to always obtain very high a...

Page 17: ...ions in the table COMBUSTION HEAD ADJUSTMENT SCHEME BURNER X Value indicated by index 4 TBG 45 45P 3 31 0 3 2 TBG 60 60P 6 34 0 3 2 CAMS REGULATION SERVOMOTOR SQN72 XA4A20 FOR TBG P INSERTION AND DISI...

Page 18: ...ixer unit to be reassembled in the position adju sted previously after completion of maintenance work Slacken screw 5 which anchors the unit s forward movement rod to the mobile plate figure 2 3 Compl...

Page 19: ...e damper Position 0 air damper fully closed Position 6 air damper fully open 0002934700 Fig 1 Fig 2 PREPARATIONFORCONNECTIONWITHTRAINTURNED UPWARD If you wish to orient the entrance train side upward...

Page 20: ...ation current Check the efficiency of the earth at the terminal concerned of the apparatus and at the earth connection of the electric system The apparatus goes into lock out gas flows out but there i...

Page 21: ...DOR que va con el manual de instrucciones y que constituye una parte integrante y esencial del producto L e a a t e n t a m e n t e l a s i n s t r u c c i o n e s a n t e s d e p o n e r e n f u n c...

Page 22: ...o si usted se muda de casa y deja el aparato hay que asegurarse siempre de que el libro de instrucciones est siempre con el aparato para que pueda ser consultado por el nuevo propietario y o instalad...

Page 23: ...podr an comprometer el buen funcionamiento del quemador La primera vez que se pone en funcionamiento el aparato el personal cualificado profesionalmente tiene que controlar a la estanqueidad en el tra...

Page 24: ...00 V 10 50 Hz GRADO DE PROTECCI N IP 44 DETECCION LLAMA SONDA DE IONIZACION RU DO dBA 73 75 PESO kg 40 42 Metano G 20 CAUDAL MAX m n h 45 3 60 3 MIN m n h 10 1 12 1 PRESSION MAX mbar 360 MATERIAL DE E...

Page 25: ...93 97 0006081362_200806 3 A RU LGB 21 L1 N...

Page 26: ...94 97 0006081362_200806 3 A RU LGB 21 L1 N...

Page 27: ...95 97 0006081362_200806 3 A RU L1 N...

Page 28: ...96 97 0006081362_200806 3 A RU TR SARI YE L MAV KAHV RE NG S YAH NOLU S YAH KABL0 L1 N...

Page 29: ...TERMICO IMPULSOR RELAIS THERMIQUE S GORTA FU1 FUSES FUSIBLE FUSIBLE S GORTALAR K1 MOTOR RELAY MOTOR RELAIS RELAIS MOTEUR MOTOR R LES KE EXTERNAL CONTACTOR CONTACTOR EXTERIOR CONTACTEUR EXTERIEUR HAR C...

Page 30: ...es donn es tecniques et de tous autres informationes dans celui a indiqu es Yfxbj ovq rfbfkju vylvrfbvdty Pfdjl vpujbjdvbtkn jxbfdk tb pf xjmjq ghfdj rfr gj cjlvavrfwvv bt yvztxrv lfyys bfr v dxtuj er...

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