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2

PT2 COOLING TOWER

Introduction

1

Safety

Adequate precautions appropriate for the installation and location of these products should 
be taken to safeguard the equipment and the premises from damage and the public from 
possible injury. 

The procedures listed in this manual must be thoroughly reviewed prior to 

rigging and assembly. Read all warnings, cautions, and notes detailed in the margins. 

When the fan speed of the unit is to be changed from the factory set speed, including the 
use of a variable speed device, steps must be taken to avoid operating at or near the fan’s 
“critical speed” which could result in fan failure and possible injury or damage. Consult 
with your local BAC Representative on any such applications.

Shipping

BAC PT2 Cooling Towers are factory assembled to ensure uniform quality with minimum 
field assembly. As standard, models ship in two sections per cell (lower and upper). 
Optional shipment of three sections per cell and optional containerized shipments are 
available. Contact your local BAC Representative for more information. For the dimensions 
and weights of a specific unit or section, refer to the submittal drawings.

Pre-Rigging Checks

When the unit is delivered to the jobsite, it should be checked thoroughly to ensure all 
required items have been received and are free of any shipping damage prior to signing the 
bill of lading. 

The following parts should be inspected:

 

‰

Sheaves and Belts

 

‰

Bearings

 

‰

Bearing Supports

 

‰

Fan Motor(s)

 

‰

Fan Guard(s)

 

‰

Fan(s) and Fan Shaft(s)

 

‰

Float Valve Assembly(s)

 

‰

Fill

 

‰

Water Distribution System

 

‰

Cold Water Basin Accessories

 

‰

Interior Surfaces

 

‰

Exterior Surfaces

 

‰

Louvers

 

‰

Mating Surfaces Between 
Sections/Modules

 

‰

Miscellaneous Items: All bolts, 
nuts, washers, and sealer tape 
required to assemble sections or 
component parts are furnished 
by BAC and shipped with the 
unit. A checklist inside the 
envelope marked “Customer 
Information Packet” indicates 
what miscellaneous parts are 
included with the shipment and 
where they are packed. This 
envelope will be attached to the 
side of the unit or located in a 
box inside the unit.

WARNING: 

Failure to use lifting 

provisions can result in a dropped 
load causing severe injury, death, 
and/or property damage. Lifts must 
be performed by qualified riggers 
following BAC published Rigging 
Instructions, and generally accepted 
lifting practices. The use of a 
supplemental safety sling may also 
be required if the lift circumstances 
warrant its use, as determined by 
the rigging contractor.

CAUTION:

 Only personnel qualified 

to do so should undertake 
the installation, operation, 
maintenance, and repair of this 
equipment. Proper care, procedures, 
and tools must be used in handling, 
lifting, installing, operating, 
maintaining, and repairing this 
equipment to prevent personal 
injury and/or property damage.

Summary of Contents for PT2 Series

Page 1: ...RIGGING ASSEMBLY INSTRUCTIONS PT2 Cooling Tower PT2...

Page 2: ...nd If outstanding circumstances require a departure from the procedures outlined in this manual contact your local BAC Representative for guidance Be sure to have a copy of the submittal drawings avai...

Page 3: ...erized Units 6 Multi Cell Unit Installation 9 Motor Installation for PT2 0709 PT2 0809 PT2 0812 and PT2 0814 10 Fan Guard Installation 3 Optional Accessory Installation 12 Side Outlet Depressed Sump B...

Page 4: ...been received and are free of any shipping damage prior to signing the bill of lading The following parts should be inspected Sheaves and Belts Bearings Bearing Supports Fan Motor s Fan Guard s Fan s...

Page 5: ...atures Please refer to the Common Operation Maintenance Manual available at www BaltimoreAircoil com or contact your local BAC Representative for recommended cold weather operation strategies Location...

Page 6: ...2 1009 10 14 14 14 14 PT2 1012 10 16 14 14 14 PT2 1212 12 16 16 16 16 PT2 1214 12 18 18 18 18 PT2 1218 12 18 18 18 18 Figure 2 Upper Section Two Piece Lift Table 1 Minimum Vertical Dimension and Sprea...

Page 7: ...sin 2 Figures 2 and 3 show the proper rigging of the sections for units that ship in two sections Position the lower section on the steel support and bolt in place No foam seal tape is required on the...

Page 8: ...attach the motor to the fan section per Motor Installation Instructions on page 9 Rigging of Containerized Units Models PT2 0709 1 Remove the unit from the container 2 Containerized units ship in two...

Page 9: ...ent draw Cell 2 tight against the flume box ensuring that the spacing between the cells at the bottom basin flange is 1 6 As illustrated in Figure 9 insert 3 8 x 1 1 4 thread cutting screws in each ho...

Page 10: ...bly Detail A Figure 12a Step 1 Figure 12b Step 2 Figure 12c Step 3 Lower Baffle Side Baffle 1 4 Screw Water Baffle Installation Figures 12a 12b and 12c For multi cell PT2 Cooling Towers excluding Fact...

Page 11: ...e the panel support to the support bracket with 5 16 self tapping screws 3 Secure the partition to the panel support using 5 16 self tapping screws The panel should be flush with the top of the panel...

Page 12: ...for other PT2 models may ship unmounted One Piece Fan Guard Mount the fan guard to the unit as illustrated in Figure 15 Detail A Figure 15 One Piece Fan Guard Assembly DANGER Fan guard must be secure...

Page 13: ...two halves of the fan guard together as illustrated in Figure 16 Detail B Locate the U bolt assemblies along the seam between the two guard halves per the X and Y dimension provided in Table 2 which...

Page 14: ...holes Do not stretch the sealer tape too thinly or overlap at the corners When it is necessary to splice the sealer tape be sure to press the two ends together to form a smooth continuous strip Apply...

Page 15: ...is typical for all bottom outlets equalizers and bypasses Flange mounting hardware and gasket to be supplied by others 2 Bottom connection seal kit s ship in plastic tubs Cold Water Basin Sump Suctio...

Page 16: ...xtensions Detail A Discharge Sound Attenuation Optional on PT2 0412 Only 1 Verify the mounting guides 8 total are factory installed 2 Lower the attenuator assembly into position as shown in Figure 20...

Page 17: ...e the davit assembly to align the bolt head on the davit with the keyway in the upper support channel and lower into position The davit must pass through the upper and lower support channels and rest...

Page 18: ...the holes positioned on top Capture down break on channel between the bracket and adapter 4 Do not tighten the fasteners until the ladder is in position 5 Position the ladder on the upper bracket and...

Page 19: ...ure 24 Inclined Access Ladders for PT2 1009 PT2 1012 PT2 1212 and PT2 1218 Detail A Detail D Upper Bracket See Details B and C in Figure 22 Center Bracket Adapter Figure 23 Inclined Access Ladder for...

Page 20: ...secure to platform See Details B and C Figures 25 to 33 3 Secure the adjustable extension to the flange at the top of the lower section as shown in Detail D Figures 25 to 33 4 If applicable lift the b...

Page 21: ...on Mechanical Access Platform Detail B Figure 26 Mechanical Access Platform for Two Cell Units Except PT2 1218 Figure 27 Mechanical Access Platform for Three Cell Units Except PT2 1218 A B C D E A B C...

Page 22: ...EAIRCOIL COM 20 Detail E Detail A Detail B Detail C Detail D Hanger Figure 28 Mechanical Access Platform for PT2 1218 with One Fan A B C D Figure 29 Mechanical Access Platform for PT2 1218 with Two Fa...

Page 23: ...AIRCOIL COM 21 Optional Accessory Installation Mechanical Access Platform Detail E Detail A Detail C Detail D Hanger Detail B Figure 30 Mechanical Access Platform for PT2 1218 with One Fan and Two Cel...

Page 24: ...WWW BALTIMOREAIRCOIL COM 22 Detail E Detail A Detail C Detail D Hanger Detail B Figure 31 Mechanical Access Platform for PT2 1218 with Two Fans and Two Cells A B C D E...

Page 25: ...IRCOIL COM 23 Optional Accessory Installation Mechanical Access Platform Figure 32 Mechanical Access Platform for PT2 1218 with One Fan and Three Cells Detail E Detail A Detail C Detail D Hanger Detai...

Page 26: ...WWW BALTIMOREAIRCOIL COM 24 Figure 33 Mechanical Access Platform for PT2 1218 with Two Fans and Three Cells Detail E Detail A Detail C Detail D Hanger Detail B A B C D E...

Page 27: ...atwashers and locknuts on all fasteners 3 Attach the lower support assembly using the ladder clips provided 4 Check and tighten all ladder fasteners before using the ladder Detail A Figure 34 Mechanic...

Page 28: ...WWW BALTIMOREAIRCOIL COM 26 Figure 35 Mechanical Access Platform Ladder Installation for PT2 1218 One Fan Units Detail C Detail A Detail B...

Page 29: ...D Figure 36 Safety Cage Detail A Detail B Detail C Cage Height ft Bolting Location Cage Height ft Bolting Location Cage Height ft Bolting Location A B C D A B C D A B C D 4 1 1 12 1 1 2 1 20 1 1 4 1...

Page 30: ...in the heater control panel Basin Accessories Optional Basin accessories are not factory installed and will be located in a box inside the unit or secured to the interior of the unit Refer to the subm...

Page 31: ...breaker should be sized per NEC or local code requirements 4 Connect the incoming power wire conduit to the incoming power hub provided on the control panel Make sure the connection is water tight and...

Page 32: ...WERS ICE THERMAL STORAGE EVAPORATIVE CONDENSERS HYBRID PRODUCTS PARTS SERVICES w w w B a l t i m o r e A i r c o i l c o m 7600 Dorsey Run Road Jessup MD 20794 Telephone 410 799 6200 Fax 410 799 6416...

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