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Section 2
Installation

Î

Î

Î

Ready

DB ON

Display 
Identification

Monitor

Installation 2-1

MN1221

Receiving & Inspection

Baldor products are thoroughly tested at the factory and carefully packaged for shipment.
When you receive the BPS, there are several things you should do immediately.

1.

Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered the product.

2.

Remove the BPS from the shipping container and remove all packing materials.
The container and packing materials may be retained for future shipment.

3.

Verify that the part number of the BPS you received is the same as the part
number listed on your purchase order.

4.

Inspect the BPS for external physical damage that may have been sustained
during shipment and report any damage immediately to the commercial carrier.

5.

If the BPS is to be stored for several weeks before use, be sure that it is stored
in a location that conforms to published storage humidity and temperature
specifications stated in this manual.

Location Considerations

The location of the BPS is important.  Installation should be in an area that is protected
from direct sunlight, corrosives, harmful gases or liquids, dust, metallic particles, and
vibration.  Exposure to these can reduce the operating life and degrade performance.

Several other factors should be carefully evaluated when selecting a location for
installation:

1.

For effective cooling and maintenance, the BPS should be mounted on a
smooth, non-flammable vertical surface.

2.

At least 0.6 inches (15mm) top and bottom clearance must be provided for air
flow.  Refer to Section 7 for mounting dimensions.

3.

Altitude derating.  Up to 3300 feet (1000 meters) no derating required.  Derate
the continuous and peak output current by 1.1% for each 330 feet (100 meters)
above 3300 feet.

4.

Temperature derating.  From 5

°

C to 40

°

C ambient no derating required.

Above 40

°

C, derate the continuous and peak output current by 2.5% per 

°

C

above 40

°

C.   Maximum ambient is 50

°

C. 

BPS LEDs’

The system troubleshooting procedures involves observing the status of the  “Ready”
LED, the “DB On” LED and the “Monitor” 7 segment display.  Table 2-1 provides
information related to the indications provided by these devices.

The DB LED is on whenever Dynamic Brake power is dissipated into the optional DB
(Dynamic Brake) resistor.

Table 2-1  Operating Mode Indications

Ready

Monitor

Status

OFF

OFF

BPS disabled or powered off

Green

Decimal

Point

BPS enabled, normal operation, no faults

OFF

0

Logic supply power loss

OFF

1

Logic supply undervoltage

OFF

2

Bus undervoltage

OFF

3

Loss of one or more power phases (L1, L2, L3)

OFF

4

Overtemperature

OFF

5

Dynamic brake fault

OFF

6

Reduced voltage starting feature is active and

input AC power is too high (L1, L2, L3)

Green

L

Reduced voltage starting feature is active

Summary of Contents for BPS 2000 Series

Page 1: ...uy your excess underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing R...

Page 2: ...BPS Series 2000 3000 Power Supply for DBSC 2000 3000 Installation Operating Manual 5 01 MN1220 AC SERVO DRIVE...

Page 3: ...l Installation 2 2 System Grounding 2 2 Line Impedance 2 3 Line Reactors 2 3 Load Reactors 2 3 Power Disconnect 2 4 Protection Devices 2 4 Power Connections 2 5 VCC and X10 Connections 2 6 Dynamic Bra...

Page 4: ...nd filtering as described in MN1383 Please refer to MN1383 for installation techniques for CE compliance For additional information refer to Sections 3 and 8 of this manual Limited Warranty For a peri...

Page 5: ...structions Safety Notice This equipment contains high voltages Electrical shock can cause serious or fatal injury Only qualified personnel should attempt the start up procedure or troubleshoot this eq...

Page 6: ...ombustible materials and flammable vapors away from brake resistors Caution Suitable for use on a circuit capable of delivering not more than the RMS symmetrical short circuit amperes listed here at r...

Page 7: ...ade performance Several other factors should be carefully evaluated when selecting a location for installation 1 For effective cooling and maintenance the BPS should be mounted on a smooth non flammab...

Page 8: ...Main Supply Safety Ground Driven Earth Ground Rod Plant Ground Four Wire Wye L1 L2 L3 Earth L2 L3 U W Route all 4 wires L1 L2 L3 and Earth Ground together in conduit or cable Route all 4 wires U V W...

Page 9: ...e AC power line If the capacitors are switched on line while the BPS is still connected to the AC power line additional protection is required TVSS Transient Voltage Surge Suppressor of the proper rat...

Page 10: ...s Buss FRN on 230 VAC or Buss FRS on 460 VAC or equivalent Table 2 2 describes the wire size to be used for power connections and the ratings of the protection devices Recommended fuse sizes are based...

Page 11: ...X10 1 2 3 4 X10 Logic Power Notes 1 See Protection Device description in this section 2 Metal conduit or shielded cable should be used Connect conduits so the use of a Reactor or RC Device does not i...

Page 12: ...ation If an optional 24VDC power supply or battery backup is used instead of the BPS the connections to X10 must be made as shown in Figure 2 5 This allows position information and other memory relate...

Page 13: ...BUS Logic Power Input 1 Phase X4 X4 Diagnostic 1 Ready 2 Alarm 3 DB_ON 4 N A 5 Reset 6 CREF 7 Fault 8 Fault 9 CIV 10 CGND See Terminal Tightening Torques in Section 3 of this manual Ready Ready To DB...

Page 14: ...3 have a 100ms delay before activation Note The maximum current draw when all three outputs are active must not exceed 100mA Figure 2 7 Status Monitor Output Connections Ready Alarm DB_ON CIV VDC CGND...

Page 15: ...l Range AMP 2 4A 115 or 1 2 230 Output Logic VDC 24 20 15 Output Logic ADC 6 9 for 3 Controls 8 0 for 5 Controls Mounting Panel or Thru Wall Package Size B Weight lb kg 33 15 Dynamic Brake Switching T...

Page 16: ...27 2 3 3 0 35 46 4 0 5 0 DB Resistor Selection Size RG 3 54 90 5 5 140 for 44 watt 8 9 228 for 100 watt 13 2 337 for 320 640 watt 3 9 100 M4 2 6 65 1 7 45 L L Clearance Requirements all sizes 2 51mm...

Page 17: ...385 13 99 355 13 25 337 0 00 0 57 15 1 16 30 2 38 61 2 97 76 3 54 90 Reference this edge to measure distance to mount next enclosure 8 58 218 4 33 110 Thru Wall Mounting Flange Surface Mount Flange Th...

Page 18: ...a clearance distance between each control and on all sides of each control Mounting and Bus Bar Information Position X Position Y Distance to next Power Bus Bar Position X Size Position Y Size Distan...

Page 19: ...SA 5 01 C J 1500 CH TEL 41 52 647 4700 FAX 41 52 659 2394 D TEL 49 89 90 50 80 FAX 49 89 90 50 8491 UK TEL 44 1454 850000 FAX 44 1454 850001 I TEL 39 11 562 4440 FAX 39 11 562 5660 AU TEL 61 29674 545...

Page 20: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...

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