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Section 1
General Information

1-1 General Information

MN1221

Copyright Baldor 

 1999, 2000. All rights reserved.

This manual is copyrighted and all rights are reserved. This document may not, in whole
or in part, be copied or reproduced in any form without the prior written consent of Baldor.

Baldor makes no representations or warranties with respect to the contents hereof and
specifically disclaims any implied warranties of fitness for any particular purpose. The
information in this document is subject to change without notice. Baldor assumes no
responsibility for any errors that may appear in this document.

Microsoft and MS–DOS are registered trademarks, and Windows is a trademark of
Microsoft Corporation.

UL and cUL are registered trademarks of Underwriters Laboratories.

Overview

The BPS (Baldor Power Supply) is designed to provide power to the DBSC 2000/3000
series servo controls.  A daisy chain communication with all DBSC controls allows the
BPS to detect if a control has a fault condition and provide soft–start operation.  The
Regen or Dynamic Brake resistor connects to the BPS rather than on each individual
control.

CE Compliance

A custom unit may be required, contact Baldor.  Compliance to Directive 89/336/EEC is
the responsibility of the system integrator.  A control, motor and all system components
must have proper shielding, grounding, and filtering as described in MN1383.  Please
refer to MN1383 for installation techniques for CE compliance.  For additional information,
refer to Sections 3 and 8 of this manual.

Limited Warranty

For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge
controls and accessories which our examination proves to be defective in material or workmanship.  This
warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or
improperly installed and has been used in accordance with the instructions and/or ratings supplied.  This
warranty is in lieu of any other warranty or guarantee expressed or implied.  BALDOR shall not be held
responsible for any expense (including installation and removal), inconvenience, or consequential damage,
including injury to any person or property caused by items of our manufacture or sale.  (Some states do not
allow exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply.)  In
any event, BALDOR’s total liability, under all circumstances, shall not exceed the full purchase price of the
control.  Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with all
pertinent data as to the defect, the date purchased, the task performed by the control, and the problem
encountered.  No liability is assumed for expendable items such as fuses.

Goods may be returned only with written notification including a BALDOR Return Authorization Number and
any return shipments must be prepaid.

Summary of Contents for BPS 2000 Series

Page 1: ...uy your excess underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing R...

Page 2: ...BPS Series 2000 3000 Power Supply for DBSC 2000 3000 Installation Operating Manual 5 01 MN1220 AC SERVO DRIVE...

Page 3: ...l Installation 2 2 System Grounding 2 2 Line Impedance 2 3 Line Reactors 2 3 Load Reactors 2 3 Power Disconnect 2 4 Protection Devices 2 4 Power Connections 2 5 VCC and X10 Connections 2 6 Dynamic Bra...

Page 4: ...nd filtering as described in MN1383 Please refer to MN1383 for installation techniques for CE compliance For additional information refer to Sections 3 and 8 of this manual Limited Warranty For a peri...

Page 5: ...structions Safety Notice This equipment contains high voltages Electrical shock can cause serious or fatal injury Only qualified personnel should attempt the start up procedure or troubleshoot this eq...

Page 6: ...ombustible materials and flammable vapors away from brake resistors Caution Suitable for use on a circuit capable of delivering not more than the RMS symmetrical short circuit amperes listed here at r...

Page 7: ...ade performance Several other factors should be carefully evaluated when selecting a location for installation 1 For effective cooling and maintenance the BPS should be mounted on a smooth non flammab...

Page 8: ...Main Supply Safety Ground Driven Earth Ground Rod Plant Ground Four Wire Wye L1 L2 L3 Earth L2 L3 U W Route all 4 wires L1 L2 L3 and Earth Ground together in conduit or cable Route all 4 wires U V W...

Page 9: ...e AC power line If the capacitors are switched on line while the BPS is still connected to the AC power line additional protection is required TVSS Transient Voltage Surge Suppressor of the proper rat...

Page 10: ...s Buss FRN on 230 VAC or Buss FRS on 460 VAC or equivalent Table 2 2 describes the wire size to be used for power connections and the ratings of the protection devices Recommended fuse sizes are based...

Page 11: ...X10 1 2 3 4 X10 Logic Power Notes 1 See Protection Device description in this section 2 Metal conduit or shielded cable should be used Connect conduits so the use of a Reactor or RC Device does not i...

Page 12: ...ation If an optional 24VDC power supply or battery backup is used instead of the BPS the connections to X10 must be made as shown in Figure 2 5 This allows position information and other memory relate...

Page 13: ...BUS Logic Power Input 1 Phase X4 X4 Diagnostic 1 Ready 2 Alarm 3 DB_ON 4 N A 5 Reset 6 CREF 7 Fault 8 Fault 9 CIV 10 CGND See Terminal Tightening Torques in Section 3 of this manual Ready Ready To DB...

Page 14: ...3 have a 100ms delay before activation Note The maximum current draw when all three outputs are active must not exceed 100mA Figure 2 7 Status Monitor Output Connections Ready Alarm DB_ON CIV VDC CGND...

Page 15: ...l Range AMP 2 4A 115 or 1 2 230 Output Logic VDC 24 20 15 Output Logic ADC 6 9 for 3 Controls 8 0 for 5 Controls Mounting Panel or Thru Wall Package Size B Weight lb kg 33 15 Dynamic Brake Switching T...

Page 16: ...27 2 3 3 0 35 46 4 0 5 0 DB Resistor Selection Size RG 3 54 90 5 5 140 for 44 watt 8 9 228 for 100 watt 13 2 337 for 320 640 watt 3 9 100 M4 2 6 65 1 7 45 L L Clearance Requirements all sizes 2 51mm...

Page 17: ...385 13 99 355 13 25 337 0 00 0 57 15 1 16 30 2 38 61 2 97 76 3 54 90 Reference this edge to measure distance to mount next enclosure 8 58 218 4 33 110 Thru Wall Mounting Flange Surface Mount Flange Th...

Page 18: ...a clearance distance between each control and on all sides of each control Mounting and Bus Bar Information Position X Position Y Distance to next Power Bus Bar Position X Size Position Y Size Distan...

Page 19: ...SA 5 01 C J 1500 CH TEL 41 52 647 4700 FAX 41 52 659 2394 D TEL 49 89 90 50 80 FAX 49 89 90 50 8491 UK TEL 44 1454 850000 FAX 44 1454 850001 I TEL 39 11 562 4440 FAX 39 11 562 5660 AU TEL 61 29674 545...

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