Baker Hughes Waygate Everest Ca-Zoom HD Operating Instructions Manual Download Page 3

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Everest Ca-Zoom HD

3068-7-0001 Rev. d Version 1.0

Page iii

Document Information

Document reference 1048660.docx
Revision

Version

1.0

Item number

3068-7-0001

Created on:

2023-05-02

Last update

2023-08-16

Manufacturer

Waygate Technologies Robotics AG (WTR)
Technoparkstrasse 1
8005 Zürich
Switzerland

Telephone +41 44 275 25 75

[email protected]
www.inspection-robotics.com

Summary of Contents for Waygate Everest Ca-Zoom HD

Page 1: ...Everest Ca Zoom HD Operating Instructions...

Page 2: ...Everest Ca Zoom HD Page ii 3068 7 0001 Rev d Version 1 0...

Page 3: ...1048660 docx Revision d Version 1 0 Item number 3068 7 0001 Created on 2023 05 02 Last update 2023 08 16 Manufacturer Waygate Technologies Robotics AG WTR Technoparkstrasse 1 8005 Z rich Switzerland...

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Page 5: ...1 Intended use 2 1 2 2 Parts description 2 1 2 2 1 PTZHD30 Camera 2 2 2 2 2 TZ1 Camera 2 3 2 2 3 Pendant 2 4 2 2 4 Manhole bracket 2 5 2 2 5 Camera controller 2 6 2 3 Principal dimensions 2 7 2 3 1 M...

Page 6: ...5 Camera setup 8 9 8 6 Settings 8 11 8 7 Differences using TZ1 camera 8 12 9 Measure and document 9 1 9 1 Measure and make annotations 9 1 9 2 Take a screenshots 9 2 9 3 Record a video 9 2 10 Shutdow...

Page 7: ...ity to apply safe work site practices as per local and general safety regulations in the area where the system is located and used Safe work site practices and regulations include techniques equipment...

Page 8: ...rd description origin and consequences Measures to be taken to eliminate the hazard WARNING means that death serious personal injury or material damage can occur if the appropriate precautions are not...

Page 9: ...EXPLOSIVE ATMOSPHERE Everest Ca Zoom HD is NOT ATEX compliant or explosion proof Do not use in potential explosive atmosphere DANGER Injuries caused due to wrong manipulations by non trained persons...

Page 10: ...ECTRICAL SHOCK AC 48V DC Power adapter to camera controller The use of 100 240VAC power cord with standard C13 power plug must comply with local and general safety regulations Use the supplied power a...

Page 11: ...285 1 2014 applicable to safety of laser products PTZ HD30 laser types 2 red parallel lines dist 22 mm 0 87 TZ1 HD laser types 2 red dots dist 27 5 mm 1 08 Glare if operators stare into laser beam or...

Page 12: ...rk safety instructions in this operating manual the safety accident prevention and environmental protection regulations applicable to the system must be complied with The operator makes a risk assessm...

Page 13: ...must train the personnel at regular intervals in the handling of the system and the possible dangers only allows persons who are expected to perform their work reliably persons whose reactivity is aff...

Page 14: ...diated equipment Furthermore the operator must ensure that the system is always in technically perfect condition subjected to a regular functional check maintained as per specified maintenance interva...

Page 15: ...xplosive atmosphere The camera is returned for service or disposal after exposure to hazardous materials 1 7 Limits of the machinery By nature of the industry and assets to be inspected the camera mig...

Page 16: ...Everest Ca Zoom HD Page 1 10 3068 7 0001 Rev d Version 1 0 o Manhole bracket If additional equipment is used an extended risk analysis must be created...

Page 17: ...inspection takes place defined by site risk assessment in accordance with local safety authorities Table 1 Non exhaustive list of PPE Protective gloves Protective gloves are used to protect the hands...

Page 18: ...substances and the corresponding waste disposal shall always be observed In case of doubt local authorities or specialized waste management companies shall be asked for further details Electric and e...

Page 19: ...typically confined spaces The cameras are either mounted in a fixed location or manually handled with the use of a pole The operator can remotely control all functions of the cameras from a handheld...

Page 20: ...ower LED pairs can be switched on separately Laser line emitters 2 optional When the laser is activated two parallel lines are projected into the inspection area at a constant distance Using this refe...

Page 21: ...achieve efficient lighting the upper and lower headlights have different beam angles The spotlight can be used to lighten up a small area while the flood light covers a large area with smooth light I...

Page 22: ...2 3 Pendant Figure 4 Pendant 1 Rocker switch to zoom in out 7 Video record button 2 Pan Tilt joystick 8 Freeze image button 3 Light buttons 9 Pan Tilt joystick 4 Touchscreen 10 Capture image button 5...

Page 23: ...Everest Ca Zoom HD 3068 7 0001 Rev d Version 1 0 Page 2 5 2 2 4 Manhole bracket Figure 5 Manhole bracket 1 Manhole mounting bracket 3 Pole clamp 2 Ball joint 4 Ball joint clamp...

Page 24: ...ge 2 6 3068 7 0001 Rev d Version 1 0 2 2 5 Camera controller Figure 6 Camera controller 1 Ethernet RJ45 jack 4 PTZHD30 camera connector 2 Power button 5 DC power supply connector 3 TZ1 camera connecto...

Page 25: ...Everest Ca Zoom HD 3068 7 0001 Rev d Version 1 0 Page 2 7 2 3 Principal dimensions 2 3 1 Manhole bracket Figure 7 Dimensions manhole bracket 2 3 2 TZ1 Camera Figure 8 Dimensions TZ1 camera...

Page 26: ...Everest Ca Zoom HD Page 2 8 3068 7 0001 Rev d Version 1 0 2 3 3 PTZHD30 Camera Figure 9 Dimensions PTZHD30 camera...

Page 27: ...PTZ ACC HD30 C70M PTZHD30 camera cable 70 m 230 ft PTZ ACC CTRLBOX Ca Zoom HD camera controller PTZ ACC CO2PUMP CO2 pressurization pump PTZ ACC CO2 3PCS CO2 gas cartridge 16 g 3 Pcs BIKE ACC TZ1 CAM...

Page 28: ...rd C13 AUS A typical Ca Zoom HD Kit comprises these items Quantity Item 1 Ca Zoom HD system case 1 Ca Zoom HD pendant 1 TZ1 inspection camera 1 TZ1 pole mount for V4010 pole 1 PTZHD30 inspection camer...

Page 29: ...Everest Ca Zoom HD 3068 7 0001 Rev d Version 1 0 Page 3 3 Figure 10 Typical Ca Zoom HD System...

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Page 31: ...the camera and the cables Use suitable protective gloves for mounting bracket and telescopic pole manipulation Always use the pole caps to avoid injuries and to protect the threads against shocks and...

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Page 33: ...at height with binders on vertical supports or guardrails when possible CAUTION Height from the ground Falling objects Follow procedure for mounting the equipment to the pole or a fixed bracket Attac...

Page 34: ...3068 7 0001 Rev d Version 1 0 5 2 Unfold manhole bracket Figure 11 Unfold manhole bracket 1 Unfold the three fastening arms of the manhole bracket one after the other 2 Secure each arm of the manhole...

Page 35: ...using suitable fastening material Make sure that the mounting is able to support the weight of the camera and the pole 5 4 Assemble pole on manhole bracket Figure 13 Assemble pole on manhole bracket...

Page 36: ...HD30 camera Figure 14 Assemble pole adapter on PTZHD30 camera 1 Slide the pole adapter over the cable of the camera 2 Place the pole adapter over the corresponding holes in the connector socket of the...

Page 37: ...d Version 1 0 Page 5 5 5 6 Assemble PTZHD30 camera A or TZ1 camera B on pole A B Figure 15 Assemble cameras on pole 1 Place the thread of the pole in the corresponding opening of the pole adapter 2 S...

Page 38: ...re 16 Use ball joint to rotate pole 1 Loosen the ball joint clamp by slightly loosening the hand screw Make sure that the pole does not accidentally slip out of the ball joint 2 Move the pole with the...

Page 39: ...xial direction to engage the latches CAUTION If a connector does not easily fit into the socket it can incite the operator to apply too much force As a result pins can be seriously damaged cable might...

Page 40: ...not let long cables hang with their own weight CAUTION Defective sealing can induce electrical hazards and operational issues Protect the sockets that are not used with the provided caps each cap ensu...

Page 41: ...Everest Ca Zoom HD 3068 7 0001 Rev d Version 1 0 Page 6 3 6 2 Connection between camera controller and equipment WARNING Squeezing fingers hands or arms Secure boxes with safety rope...

Page 42: ...erest Ca Zoom HD Page 6 4 3068 7 0001 Rev d Version 1 0 Figure 17 Connection of the equipment 1 Pendant 4 PTZHD30 camera 2 To optional display HDMI 5 Camera controller 3 TZ1 Camera 6 To DC power suppl...

Page 43: ...n against dust If another power cord is used it must comply with national and international regulations Connect the camera controller to the local power supply when interconnections are finished DANGE...

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Page 45: ...s are switched on Use safety gloves when you intend to handle the camera IMPORTANT Before switching on the camera controller all necessary cables must be connected When the camera controller is switch...

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Page 47: ...s only slightly when switching to TZ1 camera All important differences are described in see chapter 8 7 8 1 Main screen of the Ca Zoom HD software Figure 18 Ca Zoom HD software application No Button F...

Page 48: ...screen for full size view Exit the full screen mode with the x in the lower right corner of the screen 10 Save image Save a screenshot The screenshot can be found in the directory which is set in the...

Page 49: ...p video recording The video can be found in the directory which is set in the menu Settings For more details see chapter 8 6 18 Battery Display the battery level 19 System log Open the system log The...

Page 50: ...ng whether the camera picture is rotated or mirrored the pressure inside the camera the current date and time 8 2 Position No Button Function 1 Save Save the current camera position 2 Edit Open a dial...

Page 51: ...sition with minimal footprint for deployment through small openings 8 3 Annotation mode No Button Function 1 Rectangle Add a rectangle to the image To edit the rectangle Tap hold and drag the rectangl...

Page 52: ...ing point indicator to move the endpoints of the line Double tap the text to edit the color and the font 5 Arrow Add an arrow to the image To edit the arrow Tap hold and drag the arrow to move it Drag...

Page 53: ...as described in annotation mode see chapter 8 3 Length width and area of the ellipse will be displayed 3 Contour Add a contour to the image Edit the contour as described in annotation mode see chapte...

Page 54: ...3 7 Measuring tape Toggle display of measurements on or off 8 Units Select measurement unit from the dropdown menu 9 Delete Delete a measurement annotation All measurement annotations will show a cro...

Page 55: ...en 0 360 or 180 180 Tilt Angle Range Maximum Pan Tilt Speed Reduce the maximum pan and tilt speed to the desired level Adaptive Pan Tilt Speed With adaptive pan tilt speed applied the rotation speed o...

Page 56: ...ilization Toggle on to use the built in image stabilization of the camera White Balance Select the white balance settings to correct colors in correlation to the light source Picture Effect Select a p...

Page 57: ...saved files Show Logo Toggle on to show the logo in the lower left side of the image The logo will be implemented in screenshots and videos Custom Logo Toggle on to use a custom logo to be show Select...

Page 58: ...djust the intensity of the spot lighting with the buttons 2 Flood Adjust the intensity of the flood lighting with the buttons 3 Information bar The information bar displays the current tilt and zoom o...

Page 59: ...ev d Version 1 0 Page 8 13 No Button Function 4 Laser Activate two laser points The two laser points have a fixed distance of 27 5 mm and are used as reference for measurements Deactivate the laser po...

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Page 61: ...TZHD30 camera two laser lines with a fixed distance of 22 0 mm TZ1 camera two laser points with a fixed distance of 27 5 mm Figure 20 Capture laser lines 1 Switch on the laser using the Laser button 1...

Page 62: ...1 The screenshot will be saved automatically to the internal memory It can be found in the directory which is set in the menu Settings For more details see chapter 8 6 9 3 Record a video There are tw...

Page 63: ...wn Do not turn off the camera controller while the operating system is still running To shut down the system 1 Tap close 7 to exit the software application see chapter 8 1 2 Shut down Microsoft Window...

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Page 65: ...able and clean locations To disconnect disassemble the Everest Ca Zoom HD System Place all components on a levelled and clean working space Disconnect the power supply Unplug all cables from the camer...

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Page 67: ...rove the required qualifications The electrical devices must not be opened for regular maintenance Please contact the technical support see chapter 15 for any specific request DANGER Risk of electric...

Page 68: ...hat the mounted parts and screws are not loose or damaged 12 2 2 Apply compressed air to the device WARNING Danger from bursting camera head Camera head explodes when over pressurized Wear protective...

Page 69: ...Everest Ca Zoom HD 3068 7 0001 Rev d Version 1 0 Page 12 3 Figure 21 Accessories 1 Pushbutton 4 CO2 cartridge 2 Allen keys 5 Valve adapter 3 Pump with manometer 6 Cartridge housing...

Page 70: ...icing in this area Wear protective gloves and goggles Do not inhale Do not discharge CO2 injector towards face or body If it is necessary to change the CO2 cartridge slowly loosen the cartridge housin...

Page 71: ...housing 2 Screw in the cartridge housing including the cartridge until a small resistance is felt Tighten it in one go without changing your grip so that no gas escapes unnecessarily Figure 22 Unscre...

Page 72: ...meter holding the pushbutton for a few seconds at the desired pressure so that the desired pressure also prevails in the camera It must not exceed the maximum pressure of the device The pushbutton is...

Page 73: ...12 7 Before retightening the valve sealing screw make sure that the O ring is clean and lightly greased The area around the O ring must not be contaminated CAUTION Danger of icing in this area If the...

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Page 75: ...y The application cannot find devices on the network One or more connectors are not plugged correctly Check that the connectors are correctly latched A connector does not latch correctly A pin can be...

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Page 77: ...be supplied for recycling Scrap metal residues Plastic parts to be sent to recycling Assort remaining components according to material consistence DANGER Risk of injury from nuclear radiation Equipme...

Page 78: ...and may only be disposed of by authorized specialist companies for waste treatment Liable to treatment of special refuse and must only be disposed of by authorized specialist companies Local authoriti...

Page 79: ...Japan Co Ltd 4 16 13 Tsukishima Chuo ku Tokyo 104 0052 Japan Tel 81 3 6864 1737 E mail service itsv_jp bakerhughes com China Baker Hughes Sensing Inspection Co Ltd No 8 Xi hu Road Wu jin high tech zon...

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Page 81: ...2 pairs of lights 2 spot lights 2 flood lights each LED 745 lm total 2980 lm total 988 lm Parallel laser beams color Optical output power built in laser lines 650 nm red 0 4 mW built in laser dots 635...

Page 82: ...ve 256 GB SSD Video storage capacity 6 hours Video output HDMI output on Pendant Monitor 10 1 inch WUXGA 1920x1200 10 point gloved multi touch Screen brightness 800 nits Hand held cable 5m 16 4 ft Con...

Page 83: ...ived including interference that may cause undesired operation Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules...

Page 84: ...u m me si ce brouillage est susceptible de compromettre le fonctionnement du dispositif Complies with the Canadian ICES 001 Class A specifications Cet appareil num rique de la classe A est conforme la...

Page 85: ...m HD 3068 7 0001 Rev d Version 1 0 Legal Note 2023 Baker Hughes This document may not be copied redistributed or republished for any reason whatsoever without the written permission of Waygate Technol...

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