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Features 

Pulsar DTS-i 180 cc

 

Pulsar DTS-i 150 cc

 

Cubic Capacity

 

178.60 cc

 

149.01 cc

 

Horse Power

 

17.02  PS

 

14.09  PS

 

Torque

 

14.22  Nm

 

12.76

 

 

 

 

DC Ignition

 

YES

 

YES

 

Starting Mechanism

 

Self Start Only

 

Self & Kick Start

 

Tubeless Tyre

 

YES

 

NO

 

Intelligent Digital CDI

 

YES

 

YES

 

ExhausTEC

 

YES

 

YES

 

Controlled Lubrication

 

YES

 

YES

 

Digital Control

 

YES

 

NO

 

Wheel Base

 

1350 mm

 

1320 mm

 

Front Suspension with
anti friction Bush

 

YES

 

YES

 

Rear Suspension with
Nitrox Shockers

 

 

YES

 

YES

 

LED Tail Lamp

 

YES

 

YES

 

Split Type Seat

 

YES

 

NO

 

Wheel Size (17")

 

YES

 

YES

 

Head Lamp Fairing

 

Head Lamp Fairing

 

Head Lamp Fairing

 

Decals

 

New decals to match to the profile of the vehicle

 

 

Clip on type Handle Bar

 

YES

 

NO

 

Elliptical type swing arm with
needle roller bearing

 

YES

 

NO

 

Dealer  Development  Center,  Pune

8

Pulsar  DTS-i  150/180  Training  Notes

Dealer  Development  Center,  Pune

9

Pulsar  DTS-i  150/180  Training  Notes

Frequently  Asked  Questions  (FAQ’s)

Technical  Specifications  (Pulsar  180cc)

Fuel  Tank  Capacity

:

15  liters  Full

:

3.2  liters  Reserve

:

2.0  liters  Usable  reserve

CONTROLS

Steering

:

Clip-on  type  handle  bar

Accelerator

:

Twist  grip  type  on  RH  side  of  handle  bar

Gears

:

Left  foot  pedal  operated

Clutch

:

Lever  operated  on  LH  side  of  handle  bar

Choke

:

Push-Pull  knob  on  carburettor

Brakes

Front

:

Lever  operated  on  RH  side  of  handle  bar

Rear

:

Pedal  operated  by  right  foot

ELECTRICALS

System

:

12  V  (DC)

Battery

:

12V  9  Ah  MF  type.

Head  Lamp

:

35/35  W-HS1

Pilot  Lamp

:

5W  -  2  Nos.

Tail/Stop  lamp

:

LED  /  LED

Turn  signal  lamp

:

10  W  (2  Nos.)

Turn  signal  pilot  lamp

:

LED

Side  stand  indicator  lamp

:

LED

Hi  beam  indicator  lamp

:

LED

Neutral  indicator  lamp

:

LED

Speedometer  lamp

:

LCD  display

Rear  number  plate  lamp

:

5  W

Horn

:

12V  DC

DIMENSIONS

Length

:

2035  mm.

Width

:      750  mm.

Height

:

1165  mm.

Wheel  base

:

1350  mm.

Turning  circle  radius

:

2500  mm.  (Minimum)

Ground  clearance

:      165  mm.  (Minimum)

WEIGHTS

Vehicle  kerb  weight

:

147  kg.

Gross  vehicle  weight

:

280  Kg.

PERFORMANCE

0

Climbing  ability

:

28%  (16   Maximum)

Notes:

Values  given  above  are  nominal  and  for  guidance  only,  15%  variations  is  allowed  to  cater  for 
production  and  measurement  variation.

All  dimensions  are  under  UNLADEN  condition.

Definitions  of  terminologies  wherever  applicable  are  as  per  relevant  IS/ISO  standards.

Specifications  are  subject  to  change  without  notice.

What  are  other  distinguish  features  of  new  ‘Pulsar  DTS-i  180  cc’  motorcycle  in  comparison  with  ‘New 
Pulsar  DTS-i  150  cc’?

Following  are  the  overall  features  in  comparison  at  a  Glance.

What  is  the  function  of  Battery  icon  popping  up  in  speedometer?

The  icon  provided  in  the  speedometer  console  indicates  the  status  of  battery.  When  the  battery 
voltage  drops  down  bellow  11.9  volts  then  only  it  will  pop  up  &  warns  the  rider  that  battery  needs 
charging.

What  is  DC  Ignition  &  lighting  system?

System  works  on  DC  electrical  energy  of  battery.  For  Ignition  system,  supply  comes  from  battery 
instead  of  exciter  coil  located  inside  magneto.  The  vehicle  battery  is  always  kept  charged  by  the 
magneto.

Can  we  ride  the  bike  by  removing  the  battery?

No,  not  at  all.  Disconnecting  the  battery  from  the  vehicle  will  disable  the  starting  /  Ignition  system  & 
vehicle  cannot  be  started.

Summary of Contents for Pulsar 150 DTS-i

Page 1: ...uel Supply System Dismantling Assembling Fuel Cock Working of Various CV Carburettor Circuits Dos Don ts Carburettor Specifications Tune up for Getting Optimum Mileage 26 27 Engine Transmission 29 Imp...

Page 2: ...39 Service Limits 42 Tubeless Tyre Its Puncture Repair Procedure SOP for Tubeless Tyre Removal Dismantling Assembling Front Fork Front Disc Brake 44 49 51 40 Electricals 57 Digital Twin Spark Ignition...

Page 3: ...sh split seats 2 piece grab rail Tank spoiler Wolf eyed head lamp LED tail Lamp Black styling Clip on handlebar Thicker and pinched clamped fork Naked chain Advantages A bold assertive stance Neat loo...

Page 4: ...Plug 2 Nos Champion RG4HC Resistive Spark Plug Gap 0 6 to 0 8 mm Lubrication Wet sump Forced Starting Kick start Electric start Clutch Wet Multidisc type Transmission 5 speed constant mesh Primary Red...

Page 5: ...ear Mechanically expanding shoe and drum type Tyres Front 90 x 90 x 17 49 P Tubeless Rear 120 80 x 17 61 P Tubeless 2 Tyre Pressure Front 2 00 kg cm 28 4 Psi 2 Rear Solo 2 00 kg cm 28 4 Psi 2 Rear Pil...

Page 6: ...D Turn signal lamp 10 W 2 Nos Turn signal pilot lamp LED Side stand indicator lamp LED Hi beam indicator lamp LED Neutral indicator lamp LED Speedometer lamp LCD display Rear number plate lamp 5 W Hor...

Page 7: ...on Against Over Cranking What is the benefit advantage of having DC system Constant Consistent high intensity current is available even at low engine rpm which gives improved combustion better startab...

Page 8: ...ion when engine is not running Do not press brake pedal brake lever while running otherwise brake light would glow continuously drain the battery Do not switch ON OFF ignition switch un necessarily Ge...

Page 9: ...Training Notes PDI SOP PDI Checklist Periodic Maintenance Lubrication Periodic Service SOP Service wise Part Kit Scheduled Maintenance Standard Checking Procedure Special Tools I Check I Maintain All...

Page 10: ...old Start Warm Start Idling Speed warm Condition 1400 100 rpm Throttle response Brakes Front Rear Digital speedometer Odometer Trip meters Fuel gauge Fuel indicator red lamp CO should be 2 in engine w...

Page 11: ...0000 kms 27 Air breather tube C C C C R Every 1 year 28 Drive chain lubrication Slackness adjustment C A L C A L C A L C A L L Every 500 kms Adj slack 2500 kms 29 Drive chain remove Clean Inspect Lubr...

Page 12: ...Chain Lock and Link Set Engine Air Breather Tube Clutch cover gasket Engine Oil NIL Air Filter O ring Drive Chain lock and link set Spark Plug Starter clutch bush set Chain sprocket kit If required N...

Page 13: ...older Drift Thrust Plate Aligner Holder Output Sprocket Holder Bearing Driver Set Rear Shock Absorber Adjuster Piston Ring Holder 37 10DH 36 37 10DH 32 37 10DH 31 37 10DH 35 37 10DH 33 37 10DJ 32 37 1...

Page 14: ...Training Notes Fuel Supply System Dismantling Assembling Fuel Cock Working of Various CV Carburettor Circuits Dos Don ts Carburettor Specifications Tune up for Getting Optimum Mileage Fuel System All...

Page 15: ...ttle at zero position Fig 1 On connecting multimeter to Reed Switch coupler it should show continuity When throttle is open and Reed Switch magnet crosses to straight edge of fix bracket of Reed Switc...

Page 16: ...ng Engine Overhauling Removal of Engine from Frame Dismantling of Engine Dismantling Engine Sub Assembly Part Inspection Parameters Assembling Engine Service Data Tightening Torque CAT Converter Contr...

Page 17: ...Service Limit Service Limit Service Limit Pulsar 150 cc Pulsar 150 cc Pulsar 150 cc Pulsar 150 cc Pulsar 180 cc Pulsar 180 cc Pulsar 180 cc Pulsar 180 cc TIR 0 01 TIR 0 01 Inlet 4 40 Exhaust 4 41 Inl...

Page 18: ...c 180 cc Cyl Head Bkt Mtg Bolts M8 2 2 Kg m Engine Mounting Bolts M8 2 2 Kg m M10 2 4 Kg m Output Sprocket Bolts 1 1 Kg m Loctite 243 Silencer Mounting Nuts 1 4 1 9 Kg m Balancer Gear Cover Bolts 1 0...

Page 19: ...oid thread damage Always use wire gauge for setting spark plug electrode gap Use feeler gauge for setting valve clearance Always follow loosening tightening sequence of cylinder head bolts otherwise i...

Page 20: ...ter the ExhausTEC port and consist of 4 main parts 1 The substrate or the support which is of honeycomb ceramic type or metallic type 2 The wash coat or intermediate layer such as alumina which provid...

Page 21: ...lled supply of oil to clutch Clutch housing has been modified to closed type to retain required quantity of oil consistently Advantages 1 Smoother gear shift feel 2 Controlled clutch lubrication Passa...

Page 22: ...Overhaul 320 ml Brake Shoe Lining Thickness 3 85 4 15 3 85 4 15 Standard Limit 2 0 2 0 Service Limit Pulsar 150 cc Pulsar 180 cc Brake Cam Diameter 11 95 11 98 13 95 13 98 Standard Limit 11 88 13 88...

Page 23: ...ne 43 Pulsar DTS i 150 180 Training Notes Tightening Torque For 150 cc 180 cc Tightening Torque For 150 cc 180 cc Front Axle Nut 4 0 5 0 8 0 10 0 Torque Value in Kg m Pulsar 150 cc Pulsar 180 cc Rear...

Page 24: ...inner liner The valve is permanently fixed to the rim The assly is airtight Components Tyre Tube with Valve and Rim Loss of air is very slow after getting punctured because a i r c a n e s c a p e thr...

Page 25: ...advantages Stiff ridges are formed on the inner liner of the tyre due to hardening of the repair compound which prohibits use of tubes with the tyre If tube has to be used then proper grinding of tyre...

Page 26: ...ended below Damage Chance To avoid scratches on the paint damages to wheel rim portion it is essential to take certain care precautions while carrying out puncture repair job Following steps must be f...

Page 27: ...yre bead portion with crowbar to fit the bead portion in the wheel rim Inflate the tyre to little more pressure than specification You will hear a noise that indicates that the bead portion has taken...

Page 28: ...Allen bolt Copper platted washer Note Mount the special tool firmly on the bench vice and insert the fork pipe In special tool for firm locking Note Ensure that the snap ring and the bottom allen bol...

Page 29: ...ork assly in the fork holder Bolt A Fit Allen bolt Handle bar 2 Allen bolts B Fit Bracket with wheel sensor case complete Bolt A Wheel sensor harness coupler Fit Mudguard Brace fender 4 bolts A Fit Wh...

Page 30: ...g Procedure Electricals Information on Digital Speedo Console Vehicle Speed Sensor LED Tail Lamp Backlit Non Contact Type Switches Working of Indicator Auto Cancellation Working of BCU etc Individual...

Page 31: ...ing of new battery Initial charging duration 10 15 hrs Initial charging current 0 9 to 1 Amp Initial Charging Procedure 1 Fill each cell with battery grade sulfuric acid of the correct Sp gravity 1 24...

Page 32: ...e and direct sunlight How to Determine Condition of Battery Specific gravity check Whether battery is fully charged or partially charged it will always show same no load voltage of 12 volts or more un...

Page 33: ...ls Measure the secondary winding resistance as follows Remove the plug cap by turning it counter clockwise Connect the tester between the spark plug leads Measure primary winding resistance Measure se...

Page 34: ...B 14 3 Dealer Development Center Pune 65 Pulsar DTS i 150 180 Training Notes Measuring Testing Equipment Multimeter Fuel Gauge Tank Unit 200 Ohms Meter Range As per chart given below White Yellow Met...

Page 35: ...s check cranking current displayed on clamp meter LCD display Dealer Development Center Pune 67 Pulsar DTS i 150 180 Training Notes Dos Don ts HORN Dos 3 Ensure that resonator is not pressed by any po...

Page 36: ...tery life Do not add extra electrical load on battery as it will draw more current will reduce battery life Do not cover vent mechanism of battery by cloth paper or any other object Don ts 7 Dealer De...

Page 37: ...od do not dismantle control switches Do not add extra electrical loads e g musical horns additional horns buzzers as it will reduce switch contact life battery life b a t t e r y life Do not operate s...

Page 38: ...B R B Y R B O F F O N B Y R Y W W Br HEAD LAMP ASSY LAMP 12V 35 35W HS1 IGNITION SWITCH EARTH FRAME R R B R PIN NO 3 HIGH BEAM INDICATOR PIN NO 13 POSITION LAMP ON INPUT SWITCH BODY CONTROL UNIT FROM...

Page 39: ...Y Lg Lg SWITCH BODY CONTROL UNIT FROM LH SWITCH R W W R Br R B Y Br W RELAY KILL SWITCH CONTROL Br L B Y Br L Br L Br L Br L W G Br L Br W NC NO P W B STARTER MOTOR R FUSE 10 Amps R W B STARTER RELAY...

Page 40: ...Keep off direct fire near the power pack Avoid oil spillage around the working area for safety reasons Dealer Development Center Pune 76 Pulsar DTS i 150 180 Training Notes Dealer Development Center P...

Page 41: ...Air supply system Observe the following safety related precautions when using an air tool It is advisable to fit a pressure regulator FRL Filter Regulator Lubricator in the pneumatic line which suppli...

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