o Brake Shoe Cleaning
-
Don’t inhale brake shoe lining dust. The dust could be Cancerous.
o Battery Acid Handling
-
Use hand gloves.
-
Wear Apron.
-
Wear Safety Goggle
-
Avoid contact of battery acid with skin
-
Use plastic trays for keeping batteries while charging.
-
Avoid Spillage of battery acid.
o Brake Fluid Handling
-
Store brake fluid in sealed container
-
Avoid contact of brake fluid with skin.
-
Don’t spill the brake fluid on painted components
o Electrical Wiring
-
Carry out periodic checks & repairs
-
Electrical board & Main Switch must be located such that
they are easily accessible.
o Precautions to be taken while handling Hydro-Electric Lift
-
While raising / lowering the lifter bay ensure that vehicle is firmly hold
on the lifter bay to avoid accident.
-
After raising the lifter bay, lock the lift.
-
Don’t put leg/hand in between while raising / lowering the lifter Bay.
•
Safety Tips
-
Do not lower the lifter bay table without unlocking the mechanical lift
lock.
-
Do not keep your leg between the top and bottom frame while
lowering the lifter bay.
-
Do not work with loose clothing while working on the lifter bay.
-
Do not keep hydraulic joints loose.
-
Do not stand on the lifter bay’s top, when it is being operated.
-
Special care is to be adopted to avoid injuries if either leg or hand is
entagled between.
-
Keep off direct fire near the power pack.
-
Avoid oil spillage around the working area for safety reasons.
Dealer Development Center, Pune
76
Pulsar DTS-i 150/180 Training Notes
Dealer Development Center, Pune
77
Pulsar DTS-i 150/180 Training Notes
Workshop Safety
Workshop Safety
o Technicians must put on shoes & dressing should not be very loose.
o Technicians must use Personnel Protective Equipment (PPE) like - Hand
Gloves
-
Mask
-
Safety Goggle
-
Ear Plug
o Wear Nitrile Rubber Hand Gloves while handling petrochemicals like
petrol, Oil, Kerosene etc.
o
Precautions to be taken while handling MRTB Test
-
-
Lock The Front Wheel Properly
-
Ensure that exhaust blower is running.
-
Wear Helmet
-
Wear ear plugs
o
Precautions to be taken while handling CO Gas Analyser
-
Use hand gloves for protection from hot silencer.
-
Use mask for protection from exhaust gases.
-
Ensure proper ventilation.
o
Fire Extinguisher
-
Install ‘ISI’ approved. Fire extinguishers - CO gas cylinders.
2
-
Refill CO before the gas expires.
2
-
Install Co gas cylinder at appropriate place so that there is no
2
obstruction / good accessability.
Take care that the vehicle is properly clamped in the clamping device,
otherwise it may go back with a force and can injure the rider.
-
Keep yourself cool while taking tests. It is very necessary to be alert.
-
Mount the vehicle in the center of the rollers.
-
Fuel pipe should not touch heated part of the vehicle, it may cause fire.
-
Make sure to put on air blower while conducting test to avoid engine
overheating.
