Bajaj Pulsar 150 DTS-i, Maintenance Manual

Page: 22 / 41

Service Data (For 150 cc & 180 cc)
Dealer Development Center, Pune
40
Pulsar DTS-i 150/180 Training Notes Dealer Development Center, Pune
41
Pulsar DTS-i 150/180 Training Notes
Service Data (For 150 cc & 180 cc)
Brake Panel Cam Hole Diameter
12.0~12.03
14.0~14.03
Standard
Limit
12.15
14.15
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Rear Sprocket Warp
0.4
or Less
0.4
or Less
Standard
Limit
0.5
0.5
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Tyre Tread Depth
Front
5.0
Rear
6.8
Front
5.0
Rear
7.3
Standard
Limit
Front
1.0
Rear
1.5
Front
1.0
Rear
2.0
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
398.50
373.0
Standard
Limit
391.0
368.0
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Front Fork Spring Free Length
Free Length
Fork Oil Level
(For 150 CC)
218 + 2.0 mm
(For 180 CC)
233 + 2.0 mm
Front Fork Oil
Grade Quantity
Pulsar
150 cc
Pulsar
180 cc
SAE
10W20
SAE
10W20
Drain & Refill
- 145+2.5 ml
Overhaul
- 165 ml
Drain & Refill
- 295+2.5 ml
Overhaul
- 320 ml
Brake Shoe Lining Thickness
3.85~4.15
3.85~4.15
Standard
Limit
2.0
2.0
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Brake Cam Diameter
11.95 ~
11.98
13.95 ~
13.98
Standard
Limit
11.88
13.88
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Axial Wheel Run Out
Standard
Limit
TIR 2.0
TIR 2.0
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
TIR 1.0
or Less
TIR 1.0
or Less
Front Brake Pad Thickness
7.4
7.4
Standard
Limit
3.8
3.8
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Radial Wheel Run Out
TIR 0.8
or Less
TIR 0.8
or Less
Standard
Limit
TIR 2.0
TIR 2.0
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Brake Drum Inside Diameter
130.0 ~
130.16
130.0 ~
130.16
Standard
Limit
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
130.75
130.75
Drive Chain Length
254.0 ~
254.6
301.6 ~
302.1
Standard
Limit
259.0
307.0
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
20-link length
1st 2nd 21st
MEASURE THIS LENGTH
Axle Run Out
Standard
Limit
TIR 0.2
TIR 0.2
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
TIR 0.1
or Less
TIR 0.1
or Less 100 mm
Drive Chain Slack
25 ~ 35
25 ~ 35
Standard
Limit
40 ~ 50
40 ~ 50
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Notes :