Bajaj Pulsar 150 DTS-i Maintenance Manual Download | Manualshive

Page: 14 / 41

background image

Dealer Development Center, Pune

24

Pulsar DTS-i 150/180 Training Notes

Dealer Development Center, Pune

25

Pulsar DTS-i 150/180 Training Notes

• Fuel Supply System**

• Dismantling/Assembling Fuel Cock**

• Working of Various CV Carburettor

Circuits**

• Dos & Don’ts**

• Carburettor Specifications

• Tune up for Getting Optimum Mileage

Fuel

System

**All  these  topics  are  similar  with  Pulsar  DTS-i
180cc  Training  Note.  For  more  details  refer
Pulsar  DTS-i  180cc  Training  Note

Notes

«
...
12
13
14
15
16
...
»

Summary of Contents for Pulsar 150 DTS-i

Page 1: ...uel Supply System Dismantling Assembling Fuel Cock Working of Various CV Carburettor Circuits Dos Don ts Carburettor Specifications Tune up for Getting Optimum Mileage 26 27 Engine Transmission 29 Imp...

Page 2: ...39 Service Limits 42 Tubeless Tyre Its Puncture Repair Procedure SOP for Tubeless Tyre Removal Dismantling Assembling Front Fork Front Disc Brake 44 49 51 40 Electricals 57 Digital Twin Spark Ignition...

Page 3: ...sh split seats 2 piece grab rail Tank spoiler Wolf eyed head lamp LED tail Lamp Black styling Clip on handlebar Thicker and pinched clamped fork Naked chain Advantages A bold assertive stance Neat loo...

Page 4: ...Plug 2 Nos Champion RG4HC Resistive Spark Plug Gap 0 6 to 0 8 mm Lubrication Wet sump Forced Starting Kick start Electric start Clutch Wet Multidisc type Transmission 5 speed constant mesh Primary Red...

Page 5: ...ear Mechanically expanding shoe and drum type Tyres Front 90 x 90 x 17 49 P Tubeless Rear 120 80 x 17 61 P Tubeless 2 Tyre Pressure Front 2 00 kg cm 28 4 Psi 2 Rear Solo 2 00 kg cm 28 4 Psi 2 Rear Pil...

Page 6: ...D Turn signal lamp 10 W 2 Nos Turn signal pilot lamp LED Side stand indicator lamp LED Hi beam indicator lamp LED Neutral indicator lamp LED Speedometer lamp LCD display Rear number plate lamp 5 W Hor...

Page 7: ...on Against Over Cranking What is the benefit advantage of having DC system Constant Consistent high intensity current is available even at low engine rpm which gives improved combustion better startab...

Page 8: ...ion when engine is not running Do not press brake pedal brake lever while running otherwise brake light would glow continuously drain the battery Do not switch ON OFF ignition switch un necessarily Ge...

Page 9: ...Training Notes PDI SOP PDI Checklist Periodic Maintenance Lubrication Periodic Service SOP Service wise Part Kit Scheduled Maintenance Standard Checking Procedure Special Tools I Check I Maintain All...

Page 10: ...old Start Warm Start Idling Speed warm Condition 1400 100 rpm Throttle response Brakes Front Rear Digital speedometer Odometer Trip meters Fuel gauge Fuel indicator red lamp CO should be 2 in engine w...

Page 11: ...0000 kms 27 Air breather tube C C C C R Every 1 year 28 Drive chain lubrication Slackness adjustment C A L C A L C A L C A L L Every 500 kms Adj slack 2500 kms 29 Drive chain remove Clean Inspect Lubr...

Page 12: ...Chain Lock and Link Set Engine Air Breather Tube Clutch cover gasket Engine Oil NIL Air Filter O ring Drive Chain lock and link set Spark Plug Starter clutch bush set Chain sprocket kit If required N...

Page 13: ...older Drift Thrust Plate Aligner Holder Output Sprocket Holder Bearing Driver Set Rear Shock Absorber Adjuster Piston Ring Holder 37 10DH 36 37 10DH 32 37 10DH 31 37 10DH 35 37 10DH 33 37 10DJ 32 37 1...

Page 14: ...Training Notes Fuel Supply System Dismantling Assembling Fuel Cock Working of Various CV Carburettor Circuits Dos Don ts Carburettor Specifications Tune up for Getting Optimum Mileage Fuel System All...

Page 15: ...ttle at zero position Fig 1 On connecting multimeter to Reed Switch coupler it should show continuity When throttle is open and Reed Switch magnet crosses to straight edge of fix bracket of Reed Switc...

Page 16: ...ng Engine Overhauling Removal of Engine from Frame Dismantling of Engine Dismantling Engine Sub Assembly Part Inspection Parameters Assembling Engine Service Data Tightening Torque CAT Converter Contr...

Page 17: ...Service Limit Service Limit Service Limit Pulsar 150 cc Pulsar 150 cc Pulsar 150 cc Pulsar 150 cc Pulsar 180 cc Pulsar 180 cc Pulsar 180 cc Pulsar 180 cc TIR 0 01 TIR 0 01 Inlet 4 40 Exhaust 4 41 Inl...

Page 18: ...c 180 cc Cyl Head Bkt Mtg Bolts M8 2 2 Kg m Engine Mounting Bolts M8 2 2 Kg m M10 2 4 Kg m Output Sprocket Bolts 1 1 Kg m Loctite 243 Silencer Mounting Nuts 1 4 1 9 Kg m Balancer Gear Cover Bolts 1 0...

Page 19: ...oid thread damage Always use wire gauge for setting spark plug electrode gap Use feeler gauge for setting valve clearance Always follow loosening tightening sequence of cylinder head bolts otherwise i...

Page 20: ...ter the ExhausTEC port and consist of 4 main parts 1 The substrate or the support which is of honeycomb ceramic type or metallic type 2 The wash coat or intermediate layer such as alumina which provid...

Page 21: ...lled supply of oil to clutch Clutch housing has been modified to closed type to retain required quantity of oil consistently Advantages 1 Smoother gear shift feel 2 Controlled clutch lubrication Passa...

Page 22: ...Overhaul 320 ml Brake Shoe Lining Thickness 3 85 4 15 3 85 4 15 Standard Limit 2 0 2 0 Service Limit Pulsar 150 cc Pulsar 180 cc Brake Cam Diameter 11 95 11 98 13 95 13 98 Standard Limit 11 88 13 88...

Page 23: ...ne 43 Pulsar DTS i 150 180 Training Notes Tightening Torque For 150 cc 180 cc Tightening Torque For 150 cc 180 cc Front Axle Nut 4 0 5 0 8 0 10 0 Torque Value in Kg m Pulsar 150 cc Pulsar 180 cc Rear...

Page 24: ...inner liner The valve is permanently fixed to the rim The assly is airtight Components Tyre Tube with Valve and Rim Loss of air is very slow after getting punctured because a i r c a n e s c a p e thr...

Page 25: ...advantages Stiff ridges are formed on the inner liner of the tyre due to hardening of the repair compound which prohibits use of tubes with the tyre If tube has to be used then proper grinding of tyre...

Page 26: ...ended below Damage Chance To avoid scratches on the paint damages to wheel rim portion it is essential to take certain care precautions while carrying out puncture repair job Following steps must be f...

Page 27: ...yre bead portion with crowbar to fit the bead portion in the wheel rim Inflate the tyre to little more pressure than specification You will hear a noise that indicates that the bead portion has taken...

Page 28: ...Allen bolt Copper platted washer Note Mount the special tool firmly on the bench vice and insert the fork pipe In special tool for firm locking Note Ensure that the snap ring and the bottom allen bol...

Page 29: ...ork assly in the fork holder Bolt A Fit Allen bolt Handle bar 2 Allen bolts B Fit Bracket with wheel sensor case complete Bolt A Wheel sensor harness coupler Fit Mudguard Brace fender 4 bolts A Fit Wh...

Page 30: ...g Procedure Electricals Information on Digital Speedo Console Vehicle Speed Sensor LED Tail Lamp Backlit Non Contact Type Switches Working of Indicator Auto Cancellation Working of BCU etc Individual...

Page 31: ...ing of new battery Initial charging duration 10 15 hrs Initial charging current 0 9 to 1 Amp Initial Charging Procedure 1 Fill each cell with battery grade sulfuric acid of the correct Sp gravity 1 24...

Page 32: ...e and direct sunlight How to Determine Condition of Battery Specific gravity check Whether battery is fully charged or partially charged it will always show same no load voltage of 12 volts or more un...

Page 33: ...ls Measure the secondary winding resistance as follows Remove the plug cap by turning it counter clockwise Connect the tester between the spark plug leads Measure primary winding resistance Measure se...

Page 34: ...B 14 3 Dealer Development Center Pune 65 Pulsar DTS i 150 180 Training Notes Measuring Testing Equipment Multimeter Fuel Gauge Tank Unit 200 Ohms Meter Range As per chart given below White Yellow Met...

Page 35: ...s check cranking current displayed on clamp meter LCD display Dealer Development Center Pune 67 Pulsar DTS i 150 180 Training Notes Dos Don ts HORN Dos 3 Ensure that resonator is not pressed by any po...

Page 36: ...tery life Do not add extra electrical load on battery as it will draw more current will reduce battery life Do not cover vent mechanism of battery by cloth paper or any other object Don ts 7 Dealer De...

Page 37: ...od do not dismantle control switches Do not add extra electrical loads e g musical horns additional horns buzzers as it will reduce switch contact life battery life b a t t e r y life Do not operate s...

Page 38: ...B R B Y R B O F F O N B Y R Y W W Br HEAD LAMP ASSY LAMP 12V 35 35W HS1 IGNITION SWITCH EARTH FRAME R R B R PIN NO 3 HIGH BEAM INDICATOR PIN NO 13 POSITION LAMP ON INPUT SWITCH BODY CONTROL UNIT FROM...

Page 39: ...Y Lg Lg SWITCH BODY CONTROL UNIT FROM LH SWITCH R W W R Br R B Y Br W RELAY KILL SWITCH CONTROL Br L B Y Br L Br L Br L Br L W G Br L Br W NC NO P W B STARTER MOTOR R FUSE 10 Amps R W B STARTER RELAY...

Page 40: ...Keep off direct fire near the power pack Avoid oil spillage around the working area for safety reasons Dealer Development Center Pune 76 Pulsar DTS i 150 180 Training Notes Dealer Development Center P...

Page 41: ...Air supply system Observe the following safety related precautions when using an air tool It is advisable to fit a pressure regulator FRL Filter Regulator Lubricator in the pneumatic line which suppli...

Reviews:

No comments

Related manuals for Pulsar 150 DTS-i

Brand: probrake Pages: 2

Premium Motorcycle Cover

Brand: Velmia Pages: 32

Brand: Biltema Pages: 2

Brand: Denali Pages: 5

Brand: SHERCO Pages: 76

Brand: rizoma Pages: 10

Brand: rizoma Pages: 16

Brand: R&G Pages: 4

Brand: R&G Pages: 4

Brand: Yamaha Pages: 68

Brand: PORTMAN Pages: 13

Brand: ArcOne Pages: 4

Brand: KTM Pages: 12

Brand: Baja Pages: 38

Brand: hepco & becker Pages: 8

Brand: Triumph Pages: 180

2013 690 SMC R EU

Brand: KTM Pages: 230

Brand: CASCO Pages: 148

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands