Dealer Development Center, Pune
62
Pulsar DTS-i 150/180 Training Notes
Maintenance - Electrical
Pickup Coil Resistance :
Meter +ve
Meter -ve
Reading
Range
Connections
2 K
W
White/Red
Black/Yellow
215 + 20
ohm
Battery Charging Coil :
Meter +ve
Meter -ve
Reading
Range
200
W
Blue/White
Blue/White
0.9~1.1
W
0
at 25 C
Primary Winding
0.40 to 0.49 Ohms
Secondary Winding
4.23 to 5.17 K Ohms
•
If the meter reads as specified, the ignition coil windings are
probably good. However, if the ignition system still does
not perform as it should after all other components have
been checked test replace the coil with one known.
•
Visually inspect the secondary winding lead.
•
If it shows any damage, replace the coil.
Stator Plate Coils Inspection :
•
Disconnect stator plate coupler
•
Set multi meter on ohm range. (Ohm Meter)
CDI Unit and H. T. Coil Inspection :
•
CDI unit can be checked using OK H.T. coil on Electronic
Test jig
•
Similarly H.T. Coil can be checked using OK CDI unit on
electronic Test jig
H.T. Coils : (Inspection Using Multimeter)
•
Measure the primary winding resistance as follows
•
Connect the hand tester between the coil terminals.
•
Measure the secondary winding resistance as follows
•
Remove the plug cap by turning it counter clockwise.
•
Connect the tester between the spark plug leads.
•
Measure primary winding resistance.
•
Measure secondary winding resistance.
•
If the valve does not match as per, replace the coil.
Dealer Development Center, Pune
63
Pulsar DTS-i 150/180 Training Notes
Maintenance - Electrical
Relay :
Solenoid Relay (Inspection Using Multi meter)
Coil Resistance
Meter +ve
Meter -ve
Reading
X 200 Ohm
3.8 + 2.0 Ohm
Black
Red/Yellow
Caution : When replacing a fuse be sure the new fuse matches the specified fuse
rating for that circuit. Installing of a fuse with a higher rating may cause damage
to wiring and components.
Meter -ve
Meter +ve
Black/Yellow
Both ON &
OFF Clutch
Lever Released
ON Clutch
Lever
Pressed
0.3 ~ 0.7 V
Check this parameter in Diode mode of multi meter.
Fuse :
Main Fuse Inspection (Capacity = 10 Amp) / Secondary Fuse
Inspection (Capacity = 5 Amp)
•
Inspect the fuse element
•
If it is blown out, replace the fuse.
•
If a fuse fails during operation, the electrical system to
determine the cause, and then replace it with a new fuse of
proper amperage.
Clutch Switch :
The clutch switch has 3 wires and it has contact configuration of
this vehicle is not having interlock relay Instead its working is
taken care of by clutch switches.
