Baileigh Industrial B8090 Operator'S Manual Download Page 37 | Manualshive

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PIPE AND TUBE BENDING DIAGRAMS

L = Arc length (outside)

R = Rise (inside)

D = Tube outside diameter

t = Tube wall thickness

a = First bend arc angle

H = Height of offset

b = Second bend arc angle

L = Length of offset

A = First tangent

R1 = First radius

B = Straight between bends

R2 = Second radius

C = Second tangent

t = Tube Wall Thickness

D = Tube outside diameter

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Summary of Contents for B8090

Page 1: ...OPERATOR S MANUAL ROTARY DRAW BENDER MODEL RDB 325 B8090 2015 Baileigh Industrial Inc Rev 03 2015...

Page 2: ...g 15 Programmer Display and Key Functions 16 Main Menu Choices 17 Edit a Program 18 Delete Program 18 Creating a Program 18 Dry Running 19 Running a Program 19 Manual Bend 20 Homing 22 OEM Screens and...

Page 3: ...IAGRAM OPTIONAL EQUIPMENT 41 LUBRICATION AND MAINTENANCE 42 Gear Box Oil 42 Main Spindle Bearing 42 ELECTRICAL SCHEMATIC 43 Electrical Components 44 TROUBLESHOOTING 45 TABLES CHARTS DIAGRAMS 46 Diagra...

Page 4: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Page 5: ...A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DAN...

Page 6: ...working on or around machinery PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to...

Page 7: ...ial and the swing area in which the material will travel The material will swing with significant force This swing area will create pinch points and the force of the material movement may cause seriou...

Page 8: ...tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause...

Page 9: ...the presence of flammable gases or liquids 15 Keep children away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When...

Page 10: ...be Wall 3 083 76 2mm 2 1mm Mild Steel Solid Rod 1 25 31 75mm Mild Steel Square Tube Wall 2 187 50 8mm 4 75mm Maximum Speed to 180 9 Seconds Power Supply 415 VAC 20A 3ph 50Hz Sound level 70db Shipping...

Page 11: ...damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for...

Page 12: ...that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machin...

Page 13: ...using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely POWER SUPPLY PLACEMENT The...

Page 14: ...11 11 GETTING TO KNOW YOUR MACHINE A B C D E F G H J I K L M N...

Page 15: ...mmable Bending Machine It has been carefully built of high quality materials and designed to give many years of efficient service The simplicity of design and minimum effort required to operate the ma...

Page 16: ...least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plu...

Page 17: ...mpletely understood or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Plug Connection 1 Have an electrician install the correct plug for the...

Page 18: ...and Homing 1 Tum the main power switch to the ON position 2 It takes about 1 minute for the programmer to boot up The machine has been homed from the factory and does not need to be re homed unless th...

Page 19: ...the screen the listed parameter or function will be selected The exit box will return you to the previous screen and get you back to the RMD MAIN SCREEN When entering names and degrees a keypad will...

Page 20: ...program is saved to that location c After selecting the program Touch the EDIT button Fig 5 and the program parameters will be displayed Fig 6 Press the View button at the top of the screen to change...

Page 21: ...2and 3 will open to allow the program to be named and saved 2 After selecting the program touch the RUN button Fig 5 and the program parameters will be displayed Fig 7 3 At this point the display read...

Page 22: ...red Normally the first bend is at zero 12 Repeat above steps for Bends 2 to 10 13 Press the SYSTEM button below the Save box to save the program 14 From the Program selector screen Fig 5 press Run to...

Page 23: ...Reposition or load the material for the next bend 10 If only 1 bend is programmed bend 1 will be repeated until the program is exited and a different program is loaded Manual Bend Manual Operation has...

Page 24: ...trolling the stop point The speed is controlled with the arrow keys from speed 1 6 1 or 2 recommended The closer to bend capacity the slower the speed setting should be This operation should also be c...

Page 25: ...ow the Motor Speed to the slowest position if having difficulties tapping the foot pedals to get the exact setting 2 To set the home position press the upper right corner of the screen Fig 1 to displa...

Page 26: ...ory Changing these parameters without consulting the factory will void the warranty This machine is capable of bending more than 180 degrees Contact Baileigh Industrial about your application o It wil...

Page 27: ...vation of bi directional option should only be done at the factory Consult the factory for specific information OEM Screen Shots OP Screen Figure 1 OEM Screen Figure 11 OEM Screen Figure 12 OEM Screen...

Page 28: ...25 25 OEM Screen Figure 14 OEM Screen Figure 15 OEM Screen Figure 16 OEM Screen Figure 17...

Page 29: ...26 26 OEM Screen Figure 18 OEM Screen Figure 19 OEM Screen Figure 20 OEM Screen Figure 21...

Page 30: ...27 27 OEM Screen Figure 22...

Page 31: ...perfect 90 is obtained At that point document the actual machine degrees Full manual mode is the best place to do these tests Use the overbend amount and enter that value into the springback field MAT...

Page 32: ...before attempting to bend material This will ensure that bends are correct and provide a longer life to machine components When handling large heavy material make sure it is properly supported 1 To i...

Page 33: ...Or use the following formula Alternate arc length formula Example 6 0 clr x2 1212x3 14 37 699 37 699 360 0 1047 per degree 0 1047x 90 degrees 9 425 of material used for a 90 degree bend Once the arc l...

Page 34: ...utton and choose program to run following the on screen instructions 2 Once the die set is properly installed and the desired program is loaded and performs as needed the correct size material can now...

Page 35: ...position in the controller 7 Be sure there are no obstructions along the draw side of the material 8 Be sure to leave enough material past the plastic slide to produce the desired bend Left Right The...

Page 36: ...s at the desired angle the material needs to be removed or advanced 2 Activate the reverse foot pedal As the die starts going backwards the counter die and its quick release will swing out of the way...

Page 37: ...e D Tube outside diameter t Tube wall thickness a First bend arc angle H Height of offset b Second bend arc angle L Length of offset A First tangent R1 First radius B Straight between bends R2 Second...

Page 38: ...required by the bending machine to form the bend Neutral Axis That portion of the pipe or tube that is neither in compression or tension O D Outside diameter in inches of the tube or pipe Out of Plane...

Page 39: ...primarily for polished aluminum Steel rollers would be used for non polished materials Some aluminum will crack as it is being bent 6061 T6 is very hard and may need to be annealed or ordered in the...

Page 40: ...Note tighten clamps without material in the die The clamps are lift and turn so you can position them anywhere This allows the handles to clear the counter die mount during bending 4 Insert the materi...

Page 41: ...to be bent and repeat these steps Large Size Square When bending larger than 1 5 38 1mm thinner wall square tubing the counter die position seems to work better between 1 2 and 1 12 7 25 4mm farther...

Page 42: ...Leveling 1 Level your machine on a flat hard surface The Model 325 comes standard with wheels and casters It may be necessary to fasten or lock the machine in place to keep the machine from rotating...

Page 43: ...ing perfectly with the 0 mark on the die and to set your IDX stops Only your first part needs to be marked after that the IDX stops will be used 3 Insert a piece of material through the hook arm of th...

Page 44: ...41 41 INDEX TABLE LAYOUT DIAGRAM OPTIONAL EQUIPMENT...

Page 45: ...ectancy of your machine Gear Box Oil The main Planetary Gear Box is lubed with 80W90 gear lube Check and replace the gear lube every 3 years or 200hrs of continuous use Main Spindle Bearing The only g...

Page 46: ...43 43 ELECTRICAL SCHEMATIC Black J2 Connector Orange J1 Connector Horner XLE or XLT Hexle 102 or HE XT102 Programmer...

Page 47: ...least 1 min before working on any circuit because the VFD capacitors may have energy stored Maintenance should be performed on a regular basis by qualified personnel Always follow proper safety precau...

Page 48: ...ped top hook arm to prevent slipping Only the counter die should be lubed Poor bend results Worn counter die Worn die groove Wrong size material and or wall thickness Too tight of a clr Replace counte...

Page 49: ...091 0 126 1 2 0 840 0 700 0 080 0 109 0 147 0 188 0 294 3 4 1 050 0 700 0 080 0 113 0 154 0 219 0 308 1 1 315 0 700 0 110 0 133 0 179 0 250 0 358 1 1 4 1 660 0 700 0 110 0 140 0 191 0 250 0 382 1 1 2...

Page 50: ...0 6631 68 1 1866 9 0 1571 39 0 6806 69 1 2041 10 0 1745 40 0 6980 70 1 2215 11 0 1920 41 0 7155 71 1 2390 12 0 2094 42 0 7329 72 1 2564 13 0 2269 43 0 7504 73 1 2739 14 0 2443 44 0 7678 74 1 2913 15 0...

Page 51: ...48 48 Diagram 1...

Page 52: ...49 49 Diagram2...

Page 53: ...50 50 PARTS DIAGRAM Base Assembly Parts Diagram...

Page 54: ...51 51 Control Box Parts Diagram...

Page 55: ...52 52 Drive Assembly Parts Diagram...

Page 56: ...53 53 Main Bending Assembly Parts Diagram...

Page 57: ...Frame R H 1 14 ME M325 6A005 Side Frame L H 1 15 PP 0913 1 0 Id X 1 25 Od X 0 75lg 1 16 PP 0209 Thrust Ball Bearing 1 17 M325 7A002 Bearing Hub 1 18 PP 1038 M325 Right Angle Gearbox 1 19 PP 1081 3hp...

Page 58: ...er Bushing 2 48 M500 7A014 Lead Screw Keyed Shaft 1 49 ME M325 6A006 Center Slide Block 1 50 M325 7A003 Pivot Pin 1 51 M10 X 1 5 X 12 Set Screw 1 52 ME M325 6A002 M325 Top Plate 1 53 PP 0036 1 0 Clamp...

Page 59: ...Spider Hub 1 76 M400 7A012 Large Thrust Washer 1 77 ME M325 7A001 M325 M350 Spindle 1 78 PP 0118 3 0 Clamp Collar 1 79 ME M350 7A046 Lead Screw Nut 1 80 M500 7A005 Lead Screw 1 81 ME M350 7A047 Stop...

Page 60: ...57 57...

Page 61: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 62: ...of the formers 8 Understand the machines controls Make sure you understand the use and operation of all controls 9 Overloading Pipe Tube Bender Do not over load the machine by using material which exc...

Page 63: ...and material Do not exceed maximum capacity Wear safety boots MEDIUM OR PUNCTURING MEDIUM ELECTRICAL C E CRUSHING Assessment H STRIKING B PLANT SAFETY PROGRAM No Hazard Identification Item Hazard Wear...

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