Backyard Discovery TUCSON PLAYCENTRE Owner'S Manual Download Page 27

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Phase Notes

• Assemble with hardware as shown.

Step 1: Attach 'H1' Roof Cross Brace
to 'E1' Fort Uprights using hardware
'K', 'AC', 'AD', & 'D' as shown.

Parts needed:

• (1) H1 - ROOF CROSS BRACE - W101538
• (2) E1 - FORT UPRIGHT - W101519
• (1) K3 - ARCHED WALL RAIL - W101530
• (1) G1 - GROUND BOARD - W101529

Hardware needed:

• (10) D - NUT BARREL WH 5/16x7/8 - H100005
• (10) AD - WASHER LOCK EXT 12x19 - H100031
• (10) AC - WASHER LOCK EXT 8x19 - H100030
• (6) K - BOLT WH 5/16x/2 - H100012
• (4) H - BOLT WH 5/16x1-1/2 - H100010

Step 2: Attach 'K3' Arched Wall Rail
to 'E1' Fort Uprights using hardware
'H', 'AC', 'AD', & 'D' as shown.

Step 3: Attach 'G1' Ground Board to
'E1' Fort Uprights using hardware
'K', 'AC', 'AD', & 'D' as shown.

Note: It is vital that the fort
be level before and after
each phase of assembly.

Fort Assembly

Phase 2

Summary of Contents for TUCSON PLAYCENTRE

Page 1: ...Asked Questions Assembly Instructions Warranty Information Save this assembly manual for future reference in the event that you need to order replacement parts Free BILT Intelligent Instructions Down...

Page 2: ...ically qualified person Before you start with the assembly read the instructions carefully Remove all packaging materials and lay down all parts on an open space This gives you an overview and simplif...

Page 3: ...e ground 2 The product must be carried horizontally 3 Use caution whilst moving as it could bend the product frame Users should be familiar with the assembly manual This manual contains assembly guida...

Page 4: ...surfacing materials if they are Installed and maintained at depths of 150 mm 225 mm and 300 mm Table B 1 Fall height in millimetres from which a life threatening head injury would not be expected Howe...

Page 5: ...r openings checks occur due to the moisture content between internal and outer surfaces of the timber No two pieces of wood are exactly alike Each piece has its own characteristics and personality and...

Page 6: ...hard surface Your swing frame must be attached on a flat horizontal surface with a minimum of 2m between it and any structure or obstacle such as a fence garage house tree branches cloths lines or el...

Page 7: ...ts carry replacement warranty on all parts for manufacturer s defect Please see warranty details for more information 7 What is the best way to get started assembling the playset We recommend taking a...

Page 8: ...uired for assembly of our outdoor products These tools are not included with the outdoor product purchase An Adult w an Adult Helper Drill Attachments Phillips Head Socket Driver 3 8 Drive Ratchet 1 2...

Page 9: ...ill be difficult and improper assembly may result Extra care must be taken to insure the fort is square 2 Tighten bolts securely tighten nuts on bolts flush to the tube or member and place caps over e...

Page 10: ...RACE W101630 1 3 8 x2 3 8 x18 1 8 36x60x460 2 F2 ANGLE BRACE W101629 1 3 8 x2 3 8 x12 1 4 36x60x310 2 G1 GROUND BOARD W101529 1 x5 1 4 x59 1 2 24x134x1511 2 G2 SWING BEAM SUPPORT W101623 1 x5 1 4 x34...

Page 11: ...H9 PICNIC SUPPORT W101626 1 x3 3 8 x6 3 4 24x86x172 2 H10 FLOOR BRACE W101534 1 x3 3 8 x3 3 8 24x86x86 4 H73 ROCK WALL RAIL W100024 1 x3 3 8 x48 3 4 24x86x1238 2 H79 END SUPPORT W100992 1 x3 1 2 x42 2...

Page 12: ...LOOR BOARD W101525 5 8 x3 3 8 x36 3 4 16x86x935 13 M3 TARP SUPPORT W101539 5 8 x3 3 8 x36 3 4 16x86x935 3 M4 FLOOR TARP SUPPORT W101541 5 8 x3 3 8 x34 7 8 16x86x887 2 M5 WALL RAIL W101522 5 8 x3 3 8 x...

Page 13: ...86x514 6 M72 ROCK WALL SLAT W100023 5 8 x3 3 8 x20 1 4 16x86x514 2 M77 SLIDE BRACE W100544 5 8 x3 3 8 x17 1 4 16x86x438 1 M78 CENTER SLIDE BRACE W100545 5 8 x3 3 8 x17 1 4 16x86x438 2 N1 WALL RAIL W10...

Page 14: ...01 7 H BOLT WH 5 16x1 1 2 H100010 19 K BOLT WH 5 16x2 H100012 24 J BOLT WH 5 16x1 3 4 H100011 6 AD WASHER LOCK EXT 12x19 H100031 60 CY SCREW PWH 8x5 8 H100128 19 AC WASHER LOCK EXT 8x19 H100030 99 N B...

Page 15: ...0103 7 CJ NUT LOCK 5 16 H100110 9 BZ SWING HANGER QUICK LINK H100099 6 CD WASHER FLAT 8x27 H100105 15 BX WASHER SPLIT 5 16 H100095 4 CE WASHER FLAT 9x18 H100106 4 CG WASHER LOCK INT 8x15 H100108 4 CK...

Page 16: ...6P00034 1 EM SLIDE BED 8 YELLOW A100056 1 FB SWING SEAT YELLOW A100070 2 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 KN CHAIN GREEN 31 A100177 2 EZ CHAIN GREEN 51 25 A100068 4 EJ L BRACKET 54x67 A100053 4...

Page 17: ...NOT TO SCALE KD PLASTIC GROUND STAKE BROWN A100179 6 KB PICNIC TABLE TARP A100195 1 KC ROOF TARP A100196 1 T 40 TORX WRENCH A100041 2 T 40 TORX BIT A100042 2 Parts Identification Accessories...

Page 18: ...1 M77 SLIDE BRACE W100544 5 8 x3 3 8 x17 1 4 16x86x438 1 USE M77 SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED BE SURE TO PLACE SLIDE BRACE UP 1 4 FROM BOTTOM EDGE OF SLIDE B...

Page 19: ...1 4 16x86x438 2 EK SLIDE RAIL 8 GREEN RIGHT A100054 1 EL SLIDE RAIL 8 GREEN LEFT A100055 1 SCREW PFH 8x3 24 TIP A HELPER IS REQUIRED FOR THIS STEP NOTE MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY EN...

Page 20: ...ING BEAM USING 2 3 4 HEX BOLTS FLAT WASHERS AND 5 16 LOCK NUTS SB74 QZ GD GD SWING BEAM ASSEMBLY SB74 SWING BEAM W102304 2 x5 1 4 x89 1 2 50x134x2274 1 QZ TRIANGLE PLATE 100 5 HOLE A100294 2 GD L BRAC...

Page 21: ...1 SWING BEAM SUPPORT USING 2 LAG SCREWS AND LOCK WASHERS ATTACH H80 GROUND BOARD TO E77 A NGLE BRACES USING 2 BOLTS LOCK WAS HERS AND 7 8 BARREL NUTS W71 H79 E77 E77 H80 BOLT WH 5 16x4 1 2 BOLT WH 5 1...

Page 22: ...ATTACH 2 QZ TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING 1 3 4 BOLTS LOCK WASHER AND 7 8 BARREL NUT BOLT WH 5 16x1 3 4 WASHER LOCK EXT 12x19 NUT BARREL WH 5 16x7 8 SWING BEAM ASSEMBLY SB74 W71 SB74...

Page 23: ...ND SAFETY WASHER INTO HOLES IN THE EDGE OF SB74 SWING BEAM SECURE SWING HANGER TO W71 SWING BEAM USING FLAT WASHERS AND 5 16 LOCK NUTS SWING HANGER QUICK LINK NUT LOCK 5 16 WASHER FLAT 8x27 SWING BEAM...

Page 24: ...ats as a guide pre drill top edges of rails with a 1 8 drill bit Failure to pre drill may result in board splitting TOP TOP QTY DESCRIPTION 2 ROCK WALL RAIL 6 ROCK BOARD 2 ROCK WALL SLAT 32 SCREW PFH...

Page 25: ...t t te e e es s s s Oreint top edge of rocks with top edge of slats Fasten rocks as shown QTY DESCRIPTION 6 CLIMBING ROCK GREEN SMALL 6 BOLT FA 3 8x1 1 2 6 T NUT 3 8 QTY DESCRIPTION 6 SCREW PFH 8x1 1...

Page 26: ...ce to E2 Fort Uprights using hardware K AC AD and D as shown Step 2 Attach center N1 Wall Rail to E2 Fort Uprights between H1 roof cross brace and G2 swing beam support using Screws BS as shown Step 3...

Page 27: ...UT BARREL WH 5 16x7 8 H100005 10 AD WASHER LOCK EXT 12x19 H100031 10 AC WASHER LOCK EXT 8x19 H100030 6 K BOLT WH 5 16x 2 H100012 4 H BOLT WH 5 16x1 1 2 H100010 Step 2 Attach K3 Arched Wall Rail to E1...

Page 28: ...ep 2 Attach M5 and M13 Wall Rails to E1 E2 fort uprights using Lag Screw Z Washer AC as shown Step 3 Attach K1 Wall Rail K2 Arched Wall Rail to E1 E2 fort uprights using Lag Screw Z Washer AC as shown...

Page 29: ...7 8 H100005 4 Z LAG SCREW WH 5 16x2 H100027 Step 3 Attach F1 Angle Brace to H2 floor joist E2 fort upright using Lag Screw Z Washer AC as shown Step 2 Attach H2 Floor Joist H10 Floor Brace to E2 fort...

Page 30: ...ach floor board using Screws CK outside BQ middle as shown To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching Note It is vital that the fort be level before...

Page 31: ...shers AC AD and Nut Barrel D as shown Note It is vital that the fort be level before and after each phase of assembly To prevent board splitting you must pre drill each board with a 1 8 drill bit befo...

Page 32: ...using Screws BQ as shown Repeat process for securing the top of H6 wall rail on the other side of fort To prevent board splitting you must pre drill each board with a 1 8 drill bit before attaching N...

Page 33: ...best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed Note Do not overtighten screws overtightening may cause the screw to stick through the boards...

Page 34: ...rews overtightening may cause the screw to stick through the boards and may cause sharp points The head of the screw should NOT sink into the wood for this phase it should be flush Note It is vital th...

Page 35: ...H 8x2 H100111 Step 1 Attach H5 Picnic Tarp Support to E1 E2 fort uprights using Lag Screws Z Washer AC as shown To prevent board splitting you must pre drill each board with a 1 8 drill bit before att...

Page 36: ...before it is attached to the uprights Attach F2 angle brace to E1 fort upright using Lag Screws Z and Washers AC as shown Repeat this process to attach the picnic support to the other side Now attach...

Page 37: ...W PFH 8x2 H100111 4 BR SCREW PFH 8x1 1 8 H100088 Note Do not overtighten screws overtightening may cause the screw to stick through the boards and may cause sharp points The head of the screw should N...

Page 38: ...eded 2 B NUT BARREL WH 5 16x5 8 H100004 2 D NUT BARREL WH 5 16x7 8 H100005 4 AD WASHER LOCK EXT12x19 H100031 4 AC WASHER LOCK EXT8x19 H100030 4 F BOLT WH 5 16x1 H100008 4 BP SCREW PFH 8x1 1 2 H100086...

Page 39: ...de of M3 with 3 Screws CY Pull other side of tarp tight and attach to the inside of other M3 tarp support using 3 Screws CY as shown Phase Notes Assemble with hardware as shown Parts needed 1 KC ROOF...

Page 40: ...d 6 CY SCREW PWH 8x5 8 H100128 Step 1 Drape KB Tarp over M4 floor tarp support and M3 tarp supports Attach one side of tarp to the inside of M3 with 3 Screws CY Pull other side of tarp tight and attac...

Page 41: ...re assembly of hand grips Repeat step to assembly second EA handle grip Phase Notes Assemble with hardware as shown Parts needed 2 EA HAND GRIP YELLOW PLASTIC A100043 Fort Assembly Phase 16 Hardware n...

Page 42: ...AA LAG SCREW WH 5 16x2 1 2 H100028 2 AC WASHER LOCK EXT 8x19 H100030 Rock Ladder Attachment Phase 17 Parts needed 1 ROCK WALL LADDER ASSEMBLY Phase Notes Assemble with hardware as shown ROCK WALL LAD...

Page 43: ...y to the fort floor using hardware as shown Step 1 Center the wave slide assembly in the opening opposite the swing beam assembly as shown Step 2 Using a drill with a 5 16 bit drill 3 holes through th...

Page 44: ...1 4 H100042 6 CY SCREW PFH 8x5 8 H100128 Step 1 Attach the Swing Beam Assembly to G2 Swing Beam Support using Bolts AJ Washer BX Washer CD through the GD angle brackets G2 swing beam support and into...

Page 45: ...00070 2 FW CHAIN GREEN 31 A100177 1 KF PLASTIC TRAPEZE BAR YELLOW A6P00034 Hardware needed 6 CK SCREW PFH 8x2 H100111 Step 2 Attach Swing Seats FB to swing beam using Quick Clip FA and Chain EZ Step 3...

Page 46: ...bly foreseeable loss or damage You are entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure Full details of...

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