Backyard Discovery Highlander 6010 User Manual Download

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Owner’s Manual

FAQ’s

Assembly Instructions

Warranty Information

Highlander

Wooden Playcenter - 2010

Model: 6010

Manufacturer:

Backyard Discovery

3001 North Rouse

Pittsburg, KS 66762

Made in China

6010 Highlander REV 09-1

102

Summary of Contents for Highlander 6010

Page 1: ...anual FAQ s Assembly Instructions Warranty Information Highlander Wooden Playcenter 2010 Model 6010 Manufacturer Backyard Discovery 3001 North Rouse Pittsburg KS 66762 Made in China 6010 Highlander RE...

Page 2: ...ayset purchase Level 24 Open end Wrenches Nut drivers 7 16 9 16 Tape Measure 3 8 Drive Ratchet 9 16 std sockets Claw Hammer 9 16 deep sockets 3 8 Cordless Drill or Electric drill 1 8 5 16 Drill attach...

Page 3: ...ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS For Your Records Please take time and fill out the information below...

Page 4: ...t Shredded bark mulch wood chips fine sand and fine gravel are added as shock absorbing materials after assembly If used properly these materials can absorb some of the impact of a child s fall All su...

Page 5: ...ings with their full weight on the seats 9 Instruct children not to use the equipment in a manner other than intended 10 Instruct children to always go down slides feet first Never slide head first 11...

Page 6: ...thly The grain of the wood sometimes will lift in the dry season causing splinters to appear Light sanding may be necessary to maintain a safe playing environment If you are treating your Playcenter w...

Page 7: ...oint directly beneath the pivot on the supporting structure X3 4 This information is intended to assist in comparing the relative shock absorbing properties of various materials No particular material...

Page 8: ...e conditions A check is not a crack it does not affect the strength or durability of the wood or structural integrity of the play set 7 Do Backyard Discovery playsets come with a warranty Yes All Back...

Page 9: ...trongest structurepossible The slight angle adds strength and reduces rocking and twisting 12 The S hooks for the swings won t close What is wrong Backyard Discovery recommends placing them on a hard...

Page 10: ...ssembly questions please call Customer Service at 800 765 4138 Please read the entire instruction manual carefully before proceeding with the assembly or use of your new gym set SAVE THIS MANUAL for f...

Page 11: ...eral Information Your set has been designed and engineered for children only and for residential use only A maximum of 150 lbs per child is recommended for play activities designed for individual use...

Page 12: ...A1 H10 H9 B1 N9 N8 N3 M9 O3 B6 G8 O1 B6 G3 G4 E5L B1 H18 M10 H4 M8 H12 H20 G6 G7 H17 M10 SC2 H16 M2 E6 E3R E3L L2 L1 L3 H11 M5 G2 G3 SP1 E2 E1 G1 LEFT RIGHT K1 FRONT PAGE 10 PARTS LOCATOR...

Page 13: ...L N8 N9 N3 H8 B5 B6 B5 B4 K1 N1 H2 H8 LEFT RIGHT BACK H10 A1 SP1 E1 G1 E2 M9 M4 H3 E6 G7 E6 M10 G3 M9 M9 G2 G6 G2 G7 G7 H5 M5 M5 M5 M5 M5 M9 M1 E4R E4L E5R B3 B3 B1 H19 H12 B2 N7 H13 PAGE 11 PARTS LOC...

Page 14: ...PAGE 12 WOODEN PARTS A1 E4R...

Page 15: ...PAGE 13 WOODEN PARTS E5L G8...

Page 16: ...PAGE 14 WOODEN PARTS H1 H15...

Page 17: ...PAGE 15 WOODEN PARTS H16 M6...

Page 18: ...PAGE 16 WOODEN PARTS M7 R1...

Page 19: ...PAGE 17 WOODEN PARTS R2L T1...

Page 20: ...HEAD TO BOTTOM OF BOLT 5 16 X 2 HEX HEAD BOLT H100044 3 8 X 6 1 2 HEX HEAD BOLT H100059 5 16 X 1 3 4 HEX HEAD BOLT H100043 5 16 X 4 HEX HEAD BOLT H100052 3 8 X 5 3 4 HEX HEAD BOLT H100117 5 16 X 5 3...

Page 21: ...0116 Lag Screw 5 16 x 2 3 8 58 H100067 Lag Screw 5 16 x 2 42 H100066 Lag Screw 5 16 x 1 1 2 20 H100090 Wood Screw 8 x 2 1 2 Type 17 w nibs 15 H100111 Wood Screw 8 x 2 Type 17 w nibs 35 H100086 Wood Sc...

Page 22: ...61 PHONE 866 362 1123 T H 0 I S 1 P O L T AY 2 SE S T E I G S A IN N TE E ND DR ED F CHIL OR METAL ID PLAQUE Z1 QUICK LINK SWING HANGER 4 REQUIRED 2 GLIDER ARMS W CHAIN 1 GLIDER SEAT A100004 Y30 40G Y...

Page 23: ...o B2 and B3 with 5 16 x 4 Hex Bolts 5 16 LockWashers and Washers into the 5 16 SpikeT Nuts insertedearlier Use Holes in G2 Base Board to Pilot Drill B1 B2 and B3 Tower Legs with 3 16 Drill Bit Now att...

Page 24: ...iddle Tower Legs Note Position Between B1 and B2 Tower Legs Pilot Drill and secure with 5 16 x 2 3 8 Lag Screws 5 16 Lock Washersand Attach G6 Base Board to B1 Front Tower Legs using 5 16 x 2 3 8 Lag...

Page 25: ...Attach H4 Floor Rail to B1 Front Tower Legs using 5 16 x 4 Hex Bolts 5 16 Lock Washers and 5 16 Spike T Nuts Note position of holes toward right side front Fender Washers Fender Washers G6 G7 G7 B1 B1...

Page 26: ...Legs so the holes are to the Left Side Back with 5 16 x 4 Hex Bolts 5 16 Lock Washers 5 16 Flat Washers and 5 16 Spike T Nuts Attach H6 Floor Rail to B2 Middle Tower Legs between B2 and B1 Tower Legs...

Page 27: ...E6 E6 E6 E6 G7 B3 B3 G3 G3 Position playset in permanent location and secure to ground Measure in 4 from Tower Legs and 4 from inside of G7 Base board and mark ground Now measure in 4 from Tower Legs...

Page 28: ...Floor Boards and one 1 N2 Floor Board to lower floor with 1 1 2 Wood Screws and fifteen 15 M6 Floor Boards and one 1 N4 Floor Board to middle floor with1 1 2 Wood Screws Note spaceevenly N4 N2 M3 M6 B...

Page 29: ...with 5 16 x 4 Hex Bolts 5 16 Lock Washers s and 5 16 SpikeT Nuts Attach two 2 B5 Club House Legs to G3 G7 and G5 above B2 and B3 tower Legs on left side of structure using 5 16 x 4 Hex Bolts 5 16 Lock...

Page 30: ...en B4 and B5 Club House Legs Now attach fifteen 15 M3 Floor Boards and one 1 N2 Floor Board to upper floor with 1 1 2 Wood Screws Note Spaceevenly H7 M3 N2 SC1 SC1 B5 B5 B4 B4 ITEMS NEEDED 1 H7 Floor...

Page 31: ...SpikeT Nuts inlegs Attach H9 Front Porch Rafters to B6 Porch Roof Supports with 5 16 x 4 Hex Bolts 5 16 Lock Washers Washersand5 16 SpikeT Nuts Attach H10 Back Porch Rafters to H1 Wall Rail using 5 16...

Page 32: ...ottom of N8 and secure to Rafters with 1 1 4 Wood Screws Position a N9 Gable Board on each side of N8 and fasten to rafters with 1 1 4 Wood Screws Fasten K1 Gable Moon to N8 N9 s andN3 with1 1 4 WoodS...

Page 33: ...ng 1 1 2 Wood Screws Attach a R2L Front Left Porch Roof Board again flush with H10 and 1 1 2 overhang at H9 Rafter and flush to top of R2R installed previously with 1 1 2 WoodScrews Finish attaching n...

Page 34: ...ws Now attach N8 N3 and two 2 N9 Gable Boards and K1 Gable Moon to H8 Rafters on back side of structure using 1 1 4 Wood Screws as before on Step 10 H8 H8 H8 N9 N3 K1 N9 N8 H1 H2 H8 H8 H8 H8 H10 H10 H...

Page 35: ...d leveling across B2 and B3 Tower Legs and Fasten using 5 16 x 2 Lag Screws 5 16 Lock Washers and Washers Pilotdrillwith 3 16 drillbit Now attach two 2 more M5 Wall Rails on Left and Right side by set...

Page 36: ...ttach M1 Wall Rail to B2 Tower Legs with 5 16 x 2 Lag Screws 5 16 Lock Washers and Washers Pilotdrillwith 3 16 drillbit Now plumb M2Wall Board and secure to M1 and G5 with 1 1 4 Wood Screws and to H5...

Page 37: ...t to H13 and use hole in bracket to mark floor Drill thru floor board with 3 8 drill bit and finish securing H13 Wall Rail with Y30 40G using x 1 Phillips Truss Head Bolt 5 16 Lock Washer Washer and B...

Page 38: ...agram Then attach to B4 Clubhouse Legs on right side of structure with 5 16 x 4 Hex Bolts 5 16 Lock Washers Washers and 5 16 SpikeT Nuts Fender B4 G8 B4 G8 B4 B4 G8 ITEMS NEEDED 1 G8 Swing Beam Mount...

Page 39: ...gs on left side of Structure using 5 16 x 2 Lag Screws 5 16 Lock Washersand Washers Now attach a M5Wall Rail Flush withTop of Clubhouse Legs on both the left and right side of structure with 5 16 x 2...

Page 40: ...lbit Attach M5 Wall Rail to H14 using 5 16 x 1 3 4 Hex Bolt 5 16 Lock Washer Washer and 5 16 Spike T Nut and to B4ClubhouseLegwith5 16 x2 LagScrew 5 16 LockWasherand Washer Pilotdrillwith 3 16 drillbi...

Page 41: ...x 1 Phillips Truss Head Bolt 5 16 Lock Washer Washerand BarrelNut andtoFloorwith Truss HeadBolt 5 16 LockWasher Washerand1 4 BarrelNut Fender Fender Fender LOCK WASHER BARREL NUT BOLT FLOOR FENDER WAS...

Page 42: ...PAGE 40 STEP 21 Attach N1 Wall Rail to inside H8 Club House Rafter 3 up fromH2WallRailwith1 1 4 Wood Screws N1 3 H2 H8 H8 ITEMS NEEDED 1 N1 Wall Rail HARDWARE NEEDED 2 1 Wood Screws...

Page 43: ...WoodScrews Attach M5 Wall Rail to B1 and B2 Tower Legs by pushing up against Bottom of H11 Floor Rail with 5 16 x 2 Lag Screws 5 16 LockWashersand Washers Fender PAGE 41 T1 M5 H6 18 1 4 G7 G7 B1 B1 B2...

Page 44: ...perdiagram Now fasten Picnic Table Seat Support assemblies to B1 and B2 Tower Legs using 5 16 x 2 3 8 Lag Screws 5 16 Lock Washers and Washers Finish attaching Seat Supports to G7 and G6 with 5 16 x...

Page 45: ...n 7 M8 Picnic Table Boards with 1 1 4 Wood Screws Finish Table by Fastening N6 Picnic Table Support under and middle of M8 Picnic Table Boards with 1 1 4 Wood Screws PAGE 43 H15 H17 H21 H12 M8 H12 N6...

Page 46: ...rt at Tower Legsandwork tomiddleon LowerandUpperWall Diagram2 Attach M10 Wall Boards to middle Floor Wall Rails 1 1 2 up From Wall Rail and 3 apart using 1 1 4 Wood Screws to RightandLeftSides Diagram...

Page 47: ...all Rail and attach to B1 Front Tower Legs with 1 1 4 Wood Screws Now attach O3Wall Boards to O1 2 1 4 apart and Flush with top ofO1 with1 1 4 Wood Screws PAGE 45 O1 O3 G4 11 2 spacing ITEMS NEEDED 1...

Page 48: ...t Left and Right and eight to Back and four more to inside BackWalls Flush atBottomofRailsand3 apartwith1 1 4 WoodScrews PAGE 46 Right Side And Inside Back Wall Not Visible ITEMS NEEDED 20 M9 Wall Boa...

Page 49: ...h O2 Rock Wall Spacer between and Flush with top of E3L and E3R using 1 1 4 Wood Screws Finish Wall with SC2 RockWallBoard Diagram2 PAGE 47 BOLT 5 16 LOCK WASHER ROCK BOARD FENDER WASHER BARREL NUT Us...

Page 50: ...P1 and 5 16 x 2 3 8 Lag Screws 5 16 Lock Washers and Fender Washers to E1 Angle Braces Attach G1 Ground Board to E1 Angle Braces with 5 16 x 2 Lag Screws 5 16 Lock Washers and Fender Washers Now attac...

Page 51: ...glider support Secure each swing hangerwithaFenderWasherand5 16 LockNut TheninstallGliderSupportCaps PAGE 49 A1 Hardware Illustration Swing Hanger Glider Support 5 16 Lock Nut Fender Washer Glider Ca...

Page 52: ...s Note Pilot Drill Entry ladder Rails with 3 16 Drill bit Attach Entry ladders to Floor Rails using 5 16 x 2 Lag Screws 5 16 LockWashersandFenderWashers PAGE 50 E4L E4R E5L E5R E4L E4R E5L E5R H18 H18...

Page 53: ...2 Lag Screws 5 16 Lock Washers and Fender Washers Now attach Y10 16 5 Grips to H13 Back Wall Rail Figure 2 and B3 Back Tower Leg and H14 Top Wall Rail and B5 Clubhouse leg with same Hardware used on G...

Page 54: ...Drill bit to pilot drill wall rail and attach Steering Wheel with 5 16 x 1 1 2 Lag Screw and Flat Washer Attach Telescope base to top of Wall Rail with 1 1 2 Wood Screws andThensnapTelescopeintobase...

Page 55: ...ty tubes to Swing Hangers Tighten the quick link with a wrench The quick link must be tightened so that itcannotbeopenedby hand PAGE 53 Fender Washer Lock Nut 5 3 4 Hex Bolt Fender Washer Tighten Quic...

Page 56: ...6 1 4 STEP 36 Attach ID Plate to center of A1 Swing Beamwith1 1 4 Wood Screws Install Ground anchors to G1 Ground Boardon Swing Beam PerDiagram Measure in 6 from outside edge of G1 Ground Board and ma...

Page 57: ...in the applicable Assembly Manual Acts of nature including but not limited to wind storms hail floods excessive water exposure Improper installation including but not limited to installation on uneve...

Page 58: ...vo viento tormentas granizo inundaciones excesiva exposici n al agua Instalaci n inadecuada incluyendo a t tulo informativo m s no limitativo la instalaci n en tierra dispareja desnivelada o poco comp...

Page 59: ...ormaci n sobre su compra y col quela en el buz n m s cercano Nostros pagamos el franqueo Prefer to register online Prefiere inscribirse a trav s de Internet www swingsetsonline com register Parent Own...

Page 60: ...STAGE WILL BE PAID BY ADDRESSEE NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PERMIT NO 6 PITTSBURG KS CUSTOMER SERVICE MANAGER BACKYARD DISCOVERY PO BOX 324 PITTSBURG KS 66762 9908 NO POSTAGE N...

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