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GENERAL INFORMATION

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The unit must be level for proper operation and ease of piping.
Support beams must also be level as shims should not be used
between pan and support beams to level the unit.

All piping external to BAC cooling equipment must be supported
separately. In case the equipment is installed on vibration rails or
springs, the piping must contain compensators to eliminate
vibrations carried through the external pipework.
All connections in the external pipework (installed by others) must
be leak free and tested accordingly. All piping external to BAC
cooling equipment must be supported separately.

Coils of ICE THERMAL STORAGE units are filled with a low inert gas
at the factory before shipping, to ensure an optimal internal
corrosion protection. 
On site, the pressure needs to be released from the coil by opening
the pressure relieve valve and removing the pipe caps.
For NH3 coils cut the threaded pipe-end and bevel for welding on
site. Make sure to protect the unit against sparks from the cutting
process with a suitable material. Next connect the pipework to the
coil connections  by welding.

The installer of BAC equipment must ensure proper system purging
of air prior to operation. Entrained air can obstruct the proper flow of
glycol solution, resulting in higher operating pressures than design
and reduced thermal storage capacity. 

These products must be protected against damage and/or reduced
effectiveness due to possible uncontrolled freeze-up by mechanical
and operational methods. Please refer to the BAC Product &
Application Handbook or contact your local BAC Balticare
representative for recommended protection alternatives.

All electrical, mechanical and rotating machinery constitute a
potential hazard, particularly for those not familiar with its design,
construction and operation. Accordingly, adequate safeguards
(including use of protective enclosures where necessary) should be
taken with this equipment both to safeguard the public (including
minors) from injury and to prevent damage to the equipment, its
associated system and the premises.
If there is doubt about safe and proper rigging, installation,
operation or maintenance procedures, contact the equipment
manufacturer or his representative for advise.
When working on operating equipment, be aware that some parts
may have an elevated temperature. Any operations on elevated
level have to be executed with extra care to prevent accidents.

Air piping between air pump and TSU/TSC can have temperatures
above 40°C. Insulate the piping if necessary to prevent personal
injury.

AUTHORIZED PERSONNEL

The operation, maintenance and repair of this equipment should be
undertaken only by personnel authorized and qualified to do so. All
such personnel should be thoroughly familiar with the equipment,
the associated systems and controls and the procedures set forth in
this and other relevant manuals. Proper care, procedures and tools
must be used in handling, lifting, installing, operating and repairing
this equipment to prevent personal injury and/or property damage.

MECHANICAL SAFETY

Mechanical safety of the equipment is in accordance with the
requirements of the EU machinery directive. Depending upon site
conditions it also may be necessary to install items such as screens,
ladders, safety cages, stairways, access platforms, handrails and
toe boards for the safety and convenience of the authorized service
and maintenance personnel. At no time this equipment should be
operated without all, access cover panels and access doors in place.
For more information consult your local BAC Balticare
representative.

ELECTRICAL SAFETY

Each motor associated with this equipment should be installed with
a lockable disconnect switch located within the sight of the
equipment. No service work should be performed on or near the
motors or inside the equipment unless motors are electrically
isolated.

LIFTING

!

Failure to use designated lifting points can result in a dropped 

load causing severe injury, death and/or property damage. Lifts 
must be performed by qualified riggers following BAC published 

Rigging Instructions and generally accepted lifting practices; The 

use of supplemental safety slings may also be required if the lift 

circumstances warrant its use, as determined by the rigging 

contractor.

LOCAL REGULATIONS

Installation and operation of cooling equipment may be subject of
local regulations, such as establishment of risk analysis. Ensure
regulatory requirements are consistently met.

Please refer to the Limitation of Warranties applicable to and in
effect at the time of the sale/purchase of these products.

Leveling

Connecting Pipework

Welding Pipework

Purge Requirements

Freeze Protection

Safety Precautions

Warranties

Summary of Contents for Ice Chiller TSC-1050C

Page 1: ...nd to assure that all necessary equipment will be available at the jobsite Be sure to have a copy of the unit certified drawing available for reference If you do not have a copy of this drawing or if...

Page 2: ...lifting when available hoisting capacity provides little margin for safety Before an actual lift is undertaken ensure no water snow ice or debris has collected in the sump or elsewhere in the unit Su...

Page 3: ...g on operating equipment be aware that some parts may have an elevated temperature Any operations on elevated level have to be executed with extra care to prevent accidents Air piping between air pump...

Page 4: ...pported on a level concrete pad After the unit is set into final position the tank bottom should be sealed airtight all around to prevent condensation formation see figure The sealer is shipped loose...

Page 5: ...ifting methods not permitted Model TSU C D L x W Dimensions Approx Shipping weight kg A mm B mm C mm TSU 95C TSU 115C 3073 x 1308 3683 x 1308 2550 2780 1597 2403 738 640 1124 1124 TSU 120C TSU 145C TS...

Page 6: ...on and corrosion REFRIGERANT CONNECTIONS ON SITE All connections in the external pipework installed by others must be leak free and tested accordingly All piping external to BAC cooling equipment must...

Page 7: ...local BAC representative 1 Non return valve 2 Steel pipe for initial 3m then PVC for remainder of air supply by others 3 Filter 4 Air pump Whenever TSC coils are to be installed in a concrete tank the...

Page 8: ...in the Operating and Maintenance Manual see Table Recommended Maintenance and Monitoring Schedule Start up must be performed Proper start up procedures and scheduled periodic maintenance will prolong...

Page 9: ...NOTES 9...

Page 10: ...10 NOTES...

Page 11: ...NOTES 11...

Page 12: ...intervals are for typical installations Different environmental conditions may dictate more frequent servicing 3 When operating in ambient temperatures below freezing the unit should be inspected mor...

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