Avery Dennison ALS 306 Installation Manual Download Page 13 | Manualshive

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Avery Dennison ALS 306 Installation Manual Download Page 13

13

1.2 S

AFETY

INSTRUCTIONS

ALS

306

309

Protection against injuries that can result
from mechanical actions

WARNING!

Acute risk of injury and long-term bodily in-
jury from working with heavy loads!



Lift or carry the machine with a minimum
of 2 persons. If possible, use a crane or
other lifting device.



Only use suitable and defect-free re-
straining devices during transportation
and installation.



Never allow the machine to stand with
loosened mounting brackets, not even for
a short time.



If the machine is fastened to a movable
support: Ensure it can not tip over.

WARNING!

Risk of accident due to uncontrolled ma-
chine start-up!



Before doing any repair work, switch off
the machine and pull the power plug.

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Summary of Contents for ALS 306

Page 1: ...ALS 306 309 INSTALLATION MANUAL Label Dispenser Edition 1 4 2013...

Page 2: ......

Page 3: ...g machines in place with the fixing bolt 19 Holding machines in place with the adjustable head joint 20 Holding machines in place with the flange plate22 Holding the machine in place with flange plate...

Page 4: ...External roll diameter sensor 46 Mounting 46 Connecting 47 Enabling 47 Connection diagram 47 Pin assignment 48 Setting the roll diameter 48 Function test 49 2 3 6 Internal OD sensors 50 Connecting 50...

Page 5: ...ious dis pensing edges to suit customer requirements Removal and repair of the dispensing edge are described in a separate service manual Technical State Technical state 10 2011 Software versions Firm...

Page 6: ...sonnel The notice contains safety in structions on how to safeguard possibly af fected personnel The instructions must be followed CAUTION A caution notice indicates risks which if unheeded could lead...

Page 7: ...rts to come into contact with grease petrol benzene kerosene or mineral oil Environmental protection Avoid unnecessary waste e g use cleaning cloths sparingly and reuse packing material Only store ope...

Page 8: ...ne location if possible and into the switch cabinet Twist together unshielded lines from the same circuit This reduces interference effects of various kinds Wire inductive components to suitable inter...

Page 9: ...hrough technical training in mechanics and electronics for example in Germany the training to become a mechatronics engineer Participation in a technical training course for the corresponding label di...

Page 10: ...dhere to all relevant ordi nances and rules in their applicable form Examples Work place regulation Accident prevention regulations Trade union regulations for occupational safety and health Equipment...

Page 11: ...arry out test runs using the task specif ic settings under near production condi tions Only put the machine into operation after at least one successful test run has been completed Protection measures...

Page 12: ...ne side power connector If the machine is connected to a cabinet a suitable and accessible power separa tor must be provided by the system inte grator Before any repair work Detach the machine from po...

Page 13: ...mum of 2 persons If possible use a crane or other lifting device Only use suitable and defect free re straining devices during transportation and installation Never allow the machine to stand with loo...

Page 14: ...points An additional fixing point is positioned at the rear side The machine can also be used with only one unwinder Horizontal position 4 Recommended combination when two unwinders are used The top...

Page 15: ...MISSIBLE OPERATION POSITIONS ALS 306 309 Vertical position 7 Vertical mounting position for top labelling 5 Vertical mounting position for top labelling 6 Vertical mounting position for top labelling...

Page 16: ...ecommended lateral fixing points An additional fixing point is positioned at the rear side The machine can also be used with only one unwinder Horizontal position 10 Recommended mounting position when...

Page 17: ...SIBLE OPERATION POSITIONS ALS 306 309 Vertical position 13 Vertical mounting position for side labelling 11 Vertical mounting position for side labelling 12 Vertical mounting position for side labelli...

Page 18: ...ION To avoid damaging the machine during un packing Never hold the machine by the deflection rollers dancer arm or rewind or unwind unit Lift the machine out of the packaging with at least two persons...

Page 19: ...er pins A7621 Tools 6 10 17 mm hexagon socket drivers Remove the cover plug 14A from the flange 14B on the labellers rear side Locate the two cylinder pins 15B in the holes in the fixing bolt 15A Scre...

Page 20: ...delivery of the head joint brackets Tools 6 10 17 mm hexagon socket drivers Plastic hammer Remove the cover plug 18A from the flange 18B on the labellers rear side Locate the two cylinder pins 20A in...

Page 21: ...ew 25B at the support stand flange Push labeller with the head joint onto a support stand tube and tighten clamp screw 26A Incline labeller to the intended angle by turning the adjustment screw 26B Tu...

Page 22: ...A2 70 Nm Holding the machine in place with flange plate and adjustable head joint For this purpose a fixing tube is available with which the adjustable head joint can be used in combination with a fl...

Page 23: ...p About the unwinder on page 186 Installing the unwinder holder Determine the operation position of the ALS 30x Admissible operation positions for top labelling see Top labelling on page 14 for side l...

Page 24: ...r laterally to the ALS 30x basic module Mounting Push the unwinder axle into the flange 31B at the holder Leave a little space between unwinder holder and lever plate 31C at the dancer arm Rotate the...

Page 25: ...er 34 35B with one mounting point mounting angle 0 vertical to 90 horizontal in steps of 15 Long dispensing edge holder 35A with two moun ting points mounting angle 0 or 90 Euro dispensing edge holder...

Page 26: ...e screw can be reached through the hole in the top cross beam 37 Close the hole using the plastic cap Mounting angle 0 Remove the AUM see chapter Removing the AUM on page 198 Remove the cap from hole...

Page 27: ...306 309 Installing long dispensing edge holder vertically Screw the dispensing edge holder to the 2 mounting points 40A The 2 screws can be reached through the hole in the 2 cross beams Close the hole...

Page 28: ...kit 42 Loosen the 4 set screws 41A at each of the 2 cross bars Turn the cross bars 41B and push it back onto the holding rods Tighten the set screws Remove the AUM see chapter Removing the AUM on page...

Page 29: ...ng the Euro dispensing edge holder The Euro dispensing edge holder is mounted in the same way as the long dispensing edge holder with one difference For horizontal mounting to a RH machine the cross b...

Page 30: ...ighten the set screws Setting length of the Euro dispensing edge holder Release clamp levers 47A and 47B Roughly push the dispensing edge 47C into the favoured position rough adjustment Tighten the up...

Page 31: ...on the nameplate Only plug machine in to a correctly in stalled socket with an earth contact The length of the power cable must not exceed 3m The machine side power plug has a defi nite phase positio...

Page 32: ...urrent in your country Strip the insulation off the power cable according to the regulations Thread the cable end through the connector housing 49 Screw the wire ends into the clamps as illustrated 49...

Page 33: ...stalled cable Don t extend the cable External and built in operator panel can be used alter nately Connect the external operator panel to the mini DIN connection 52A Mounting the external operator pan...

Page 34: ...nit for ALS 306 A9768 Bonding unit for ALS 309 A9994 For detailed information on how to use the bonding unit read the user manual chapter Splice unit application on page 48 Mounting Screw the bonding...

Page 35: ...1972 Sensor with bracket 58 A101971 Connection cable 1 5 m Connecting the photoelectric sensor Plug the photoelectric label sensor in to the connector shown 60A Pin assignment 61 Pin assignment for ph...

Page 36: ...62 Connection diagram for photoelectric label sensor The LED current at pin 2 controls the sensitivity of the sensor 24V 1 2 4 3 0 20mA 24V Label gap detection signal NPN input NPN output Label signa...

Page 37: ...for 2 8 s During this period the status LEDs are flashing fast 64 While the LEDs are flashing move as many labels as possible at least 2 through the sensor fork This has to be done manually not by pr...

Page 38: ...flash 2x Finding out the current setting Move some label material through the sensor fork and watch the LEDs Compare the result with the table 67 Overview LED activity and output levels with or witho...

Page 39: ...t can be necessary to adjust the label sensor manually Call up MACHINE SETUP Sensor Adjust Display Place backing paper in the fork of the photoelectric sensor Press the key until the LED 68A on the ph...

Page 40: ...done by calling the function MACHINE SETUP Label sens type The setting is stored within the product profile Connecting the sensor Plug the sensor in to the connector shown 69A Pin assignment 1 chapte...

Page 41: ...t drivers 4 6 mm Turn out screw 71C and remove the dispensing edge 71E Remove the screws from the bottom ends of the holding rods Take off the dispensing edge holder 71D Push the sensor holder 71A ont...

Page 42: ...ED 72C must shine in label gaps If case of insufficient switching behaviour change the sensitivity setting After increasing the sensitivity setting the base adjustment must be repeated See www leuze d...

Page 43: ...lute rule Leave the relevant jumpers open Example The alternative label sensor pictured in 74 has an in verse output on pin 2 Therefore JP 901 must be left open Gen 1 1 With the board in the pictured...

Page 44: ...1515 R1405 R1407 R1905 C1906 C1404 L1702 C1716 C1703 R1701 1 6 CN1901 L1901 L1905 L1903 L1906 L1904 R1902 R1903 L1902 C1704 C1712 C1720 R406 R405 C1005 R2651 C2412 RP2707 U2705 U2706 C2712 R2723 R2731...

Page 45: ...t dark switching at the product sensor or the alternativ label sensor on page 43 Connection Diagram 80 Connection diagram photoelectric product sensor Pin Assignment 1 24 V 2 24 V or ground or no conn...

Page 46: ...a signal at the signal interface if less than a certain residual diameter is left on the label roll Permitted sensor type PNP Article numbers RH A9416 LH A9392 Mounting Tool 8 mm hex socket key Remove...

Page 47: ...ge 163 Enabling Set MACHINE SETUP OD sensor warn to Error or Warning Set MACHINE SETUP OD Sens polarity to Level low active If the optional applicator interface board is installed but the standard sig...

Page 48: ...osen the thumb screws 88B at the sensor Rotate the sensor until the light beam does not meet the reflector any more The LED at the sensor is off Slowly rotate the sensor backwards until the light beam...

Page 49: ...flector the following warning appears after the next label has been dispensed The message disappears immediately if the light beam stops falling on the reflector If the OD sensor is connected to the a...

Page 50: ...le number A9767 Connecting Plug both cables with the female connectors to the unwinder 90A Plug both cables with the male connectors to the machine Connections 91A B or 91C D Activating Warning if the...

Page 51: ...ll be activated Material roll motionless what means completely un wound or material tear off Status message Active signals Machine stops ONLINE Material low Interface Signal name Pin Standard signal i...

Page 52: ...0500 Order no 121194 See www pepperl fuchs com Suitable measuring wheel 92A Type 9109 10 Order no 045565 Suitable mounting 92B Type 9213 Order no 045492 Avery Dennison article number for the above men...

Page 53: ...r Manufacturer Franz Binder GmbH Order no 713 1 99 1429 812 04 See www binder connector de Connection diagram 96 Connection diagram rotary encoder Pin Colour of wire Pepperl Fuchs Colour of wire Sick...

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Page 56: ...Avery Dennison Deutschland GmbH Ohmstra e 3 85386 Eching Germany Tyskland Alemania Saksa Allemagne Germania Duitsland Alemanha 49 8165 925 0 http www monarch averydennison com...

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