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AVE MH eTown Operating Manual Download Page 7

 

 

 

        

Original Operating Manual 1-2013

 

7 

 

Technical data 

 

 

            

 

                          

 

Design   

                   

LOW ENTRY  

                   MAN                        COMFORT 

 

 

Frame

 

Alu 6061T6; COMFORT: 3D forged BOSCH motor mount; MAN: EMI motor mount 

Frame height 

LOW ENTRY: 26 inch x 46 cm, 28 inch x 52 cm/ x 58 cm; COMFORT: 26 inch x 46 cm, 28 inch x 52 cm; 
MAN: 26 inch x 52 cm, 28 inch x 56 cm, 28 inch x 60 cm

 

Fork  

Suspension fork SR Suntour NCX E/S LO Lite, 63 mm travel, air system, hydraulic speed lock  

Handlebar 

ave. Touring, aluminium 

Headset/ stem 

1 1/8“ Ahead, semi-integrated  
Kalloy alu, double clamp, 33 degrees adjustable, LtSS „length to size system” 

Gear

 

Automatic 360 % NuVinci N360 Harmony (electronic hub gear) 

Brakes 

Shimano Alfine hydraulic disk brake, 180mm

 

Tires 

Schwalbe Marathon greenguard 47 mm, flat protection 5, black reflective  

Hubs 

Front Shimano dynamo with quick hub release, rear NuVinci Harmony N360  

Saddle/ seatpost 

ave. ergotec comfort GEL, double density, Arctec, zonecut; alu patent 27,2 mm 

Carrier/ stand 

Aluminium tri tubing ave. design with spring flap; Hebie fix40

 

Weight 

LOW ENTRY 26,2 kg 

Electric drive 

Bosch center drive 36 V, rated power 250 W, torque 50 Nm, sensor control 

Operating computer 

Bosch Intuvia, lighted display, remote control, USB loading, removable, mobile operations 

Battery 

Bosch lithium-ion accumulator 36 V, 400 Wh, battery lock

,

 charger 220 V~ 

Lighting 

Shimano hub dynamo 6V, Busch & Müller LED front light Lumotec Lyt T senso plus 30 lux, LED rear light Linetec 
plus, daylight and parking light function 

Specials  

Push assistance by drive unit up to 5,5 km/h, automatic drive stop

 

 

 
 
 
 
 
 
 

Summary of Contents for MH eTown

Page 1: ...Version 1 0 Doc DE2013 01 15PW Original Operating Manual for ave Hybrid bikes with Bosch technology Fit for 2013 ave TH5 TH7 TH9 TH11 ave SH5 SH9 ave XH3 XH5 XH7 XH9 ave MH eTown MH7 ...

Page 2: ...rom improper use of the products or errors are marked separately Please read the sections marked by a warning triangle with particular care Manufacturer deVELOpment engineering GmbH Steinhausen 20 D 85625 Glonn Germany Tel 49 0 8093 9036 00 Fax 49 0 8093 9036 20 eMail info ave bikes de URL www ave bikes de Copyright deVELOpment engineering GmbH Germany Printing errors mistakes and technical change...

Page 3: ...iving 42 Battery charging maintain 45 Battery store disposal 50 Complete equipment risks 52 Brakes gear fork damper wheels lighting protection etc Safety advices for battery charger motor 68 Guarantee warranty 69 Final check 70 Annex Identity tag 71 EC declaration of conformity 72 Abbreviations 73 Notes 74 Source Data and images of the Bosch mechatronic system are included in this manual with cons...

Page 4: ...irst time a few preparations have to be done Then follow the recommendations for riding maintaining and keeping the safety guidelines And now enjoy a 21th century biking exercise Your ave team This operating manual applies to all ave Hybrid bikes with Bosch drives of the series Touring TH5 TH7 TH9 TH11 Sports SH7 SH9 Off Road Xtreme XH3 XH5 XH7 XH9 and Mobility MH eTown MH7 models IMPORTANT Before...

Page 5: ...brid TH11 MAN Technical data Design MAN COMFORT LOW ENTRY Frame Alu 6061T6 COMFORT 3D forged BOSCH motor mount MAN EMI motor mount Frame height LOW ENTRY 26 inch x 46 cm 28 inch x 52 cm x 58 cm COMFORT 26 inch x 46 cm 28 inch x 52 cm MAN 26 inch x 52 cm 28 inch x 56 cm 28 inch x 60 cm Fork Suspension fork SR Suntour NCX E S LO Lite 63 mm travel air system hydraulic speed lock Handlebar ave Touring...

Page 6: ... edition Hebie system comfort flex Hebie fix40 Weight MAN 26 5 kg Electric drive Bosch center drive 36 V rated power 250 W torque 50 Nm sensor control Operating computer Bosch Intuvia lighted display remote control USB loading removable mobile operations Battery Bosch lithium ion accumulator 36 V 400 Wh battery lock charger 220 V Lighting KT Power hub dynamo 6V Busch Müller LED front light Lumotec...

Page 7: ...ake 180mm Tires Schwalbe Marathon greenguard 47 mm flat protection 5 black reflective Hubs Front Shimano dynamo with quick hub release rear NuVinci Harmony N360 Saddle seatpost ave ergotec comfort GEL double density Arctec zonecut alu patent 27 2 mm Carrier stand Aluminium tri tubing ave design with spring flap Hebie fix40 Weight LOW ENTRY 26 2 kg Electric drive Bosch center drive 36 V rated power...

Page 8: ...HLO 63 mm travel lockout Handlebar ave City comfort aluminium Headset stem 1 1 8 thread semi integrated ave alu trekking adjust LtSS length to size system Gear Shimano Nexus 8g 308 hub gear Brakes Magura HS 11 hydraulic rim brakes Tires Schwalbe Marathon greenguard 47 mm flat protection 5 black reflective Hubs Front Shimano hub dynamo rear Shimano Nexus 8 Saddel seatpost ave ergotec comfort double...

Page 9: ...y remote control USB loading removable mobile operations Battery Bosch lithium ion accumulator 36 V 300 Wh battery lock charger 220 V Lighting Shimano hub dynamo 6V Busch Müller LED front light Lumotec Lyt N plus 25 lux LED rear light Toplight Flat S plus with parking light function Specials Push assistance by drive unit up to 5 5 km h automatic drive stop Touring Hybrid TH5 LOW ENTRY Technical da...

Page 10: ...ower 250 W torque 50 Nm sensor control Operating computer Bosch Intuvia lighted display remote control USB loading removable mobile operations Battery Bosch lithium ion accumulator 36 V 300 Wh battery lock charger 220 V Lighting Shimano hub dynamo 6V Busch Müller LED front light Lumotec Lyt BN plus 15 lux LED rear light Toplight Flat plus with parking light function Specials Push assistance by dri...

Page 11: ...ork SR Suntour NCX E S LO lite 63 mm travel air system hydraulic speed lock Handlebar ave Sport rizer aluminium oversize Headset stem 1 1 8 Ahead semi integrated ave 3D forged Ahead double clamp LtSS length to size system Gear SRAM Dualdrive 3x9 27g 576 Brakes TEKTRO Draco hydraulic disk brake 180 mm Tires Schwalbe Smart Sam 42 mm black reflective Hubs Front KT power dynamo rear SRAM Dualdrive 3 x...

Page 12: ...emote control USB loading removable mobile operations Battery Bosch lithium ion accumulator 36 V 400 Wh battery lock charger 220 V Lighting KT power dynamo 6V Busch Müller LED front light Lumotec Lyt T senso plus 30 lux LED rear light Linetec Plus daylight and parking light function Specials Push assistance by drive unit up to 5 5 km h automatic drive stop Sport Hybrid SH5 MAN Technical data Desig...

Page 13: ...u patent 27 2 mm Stand Hebie fix40 Weight MAN 21 7 kg Electric drive Bosch center drive 36 V rated power 250 W torque 50 Nm sensor control Operating computer Bosch Intuvia lighted display remote control USB loading removable mobile operations Battery Bosch lithium ion accumulator 36 V 300 Wh battery lock charger 220 V Specials Push assistance by drive unit up to 5 5 km h automatic drive stop Offro...

Page 14: ...m oversize Headset stem One five tapered Ahead semi integrated ave 3D forged Ahead double clamp LtSS length to size system Gear Shimano Deore XT 10sp 10g 327 Brakes Shimano XT hydraulic disc brake 180 mm Tires Schwalbe Racing Ralph 2 25 black Hubs Front Shimano SLX disc thru axle rear Shimano SLX disc 10 speed Saddle seatpost ave ergotec SuperSport double density Arctec zone cut alu patent 30 0 mm...

Page 15: ...attery lock charger 220 V Specials Push assistance by drive unit up to 5 5 km h automatic drive stop Xtreme Hybrid XH7 FULLY Technical data Design MAN Frame Alu 6061T6 EMI motor mount 3D forged BOSCH Frame height 26 inch x 45 cm 26 inch x 50 cm Fork Suspension fork RockShox Recon silver TK solo air travel 120 mm thru axle 1 5 tapered Handlebar ave Sport rizer aluminium oversize Headset stem One fi...

Page 16: ... 30 0 mm rigid race Rear suspension Damper RockShox Monarch R active single pivot 120 mm adjustable lockout Weight 20 7 kg Electric drive Bosch center drive 36 V rated power 250 W torque 50 Nm sensor control Operating computer Bosch Intuvia lighted display remote control USB loading removable mobile operations Battery Bosch lithium ion accumulator 36 V 300 Wh battery lock charger 220 V Specials Pu...

Page 17: ...hru axle Shimano rear SLX disc 10 speed Saddle seatpost ave ergotec SuperSport double density Arctec zonecut alu patent 30 0 mm rigid race Weight 20 4 kg Electric drive Bosch center drive 36 V rated power 250 W torque 50 Nm sensor control Operating computer Bosch Intuvia lighted display remote control USB loading removable mobile operations Battery Bosch lithium ion accumulator 36 V 400 Wh battery...

Page 18: ...F 1 15 mm thru axle rear Shimano Deore disc 10 speed Saddle seatpost ave ergotec Sport double density Arctec starcut alu patent 30 mm rigid race Stand Hebie fix40 Weight MAN 21 2 kg Electric drive Bosch center drive 36 V rated power 250 W torque 50 Nm sensor control Operating computer Bosch Intuvia lighted display remote control USB loading removable mobile operations Battery Bosch lithium ion acc...

Page 19: ...uares and solid paths where permitted Mobility Hybrid MH7 COMPACT DELIGHT Technical data Design COMPACT Frame Alu 6061 E specific for Bosch center drive Frame height 20 inch x 40 cm Fork Aluminium wide body gentle rigid Handlebar ave Sport rizer aluminium oversize Headset stem 1 1 8 Ahead semi integrated ave compact folding self locking stem Gear Shimano Deore 10sp 10g 327 Brakes TEKTRO Draco hydr...

Page 20: ...perations Battery Bosch lithium ion accumulator 36 V 300 Wh battery lock charger 220 V Lighting KT power dynamo 6V Busch Müller LED front light Lumotec Lyt N plus 25 lux LED rear light Toplight Mini with parking light function Specials Push assistance by drive unit up to 5 5 km h automatic drive stop Compact design The MH7 model with its compact design and low weight is ideal for use in combinatio...

Page 21: ... Cromo comfort Cruiser rigid Handlebar Cruiser comfort semi flat Headset stem 1 1 8 thread semi integrated aluminium trekking double clamp Gear Shimano Nexus hub gear 5g 208 Brakes Tektro V brake Tires Schwalbe Big Apple 60 mm black reflective Hubs Front Shimano hub dynamo rear Shimano Nexus 5 Saddle seatpost Cruiser comfort spring loaded alu patent 27 2 mm comfort flex Stand Hebie fix40 ...

Page 22: ...iver s license or insurance is required for Pedelecs The driver must be over 14 years old and having the physical and mental ability to lead a bicycle safely With a Highway Code compliant Pedelec you take part in public traffic like a regular bike and go for example on marked bike lanes However the rules for bikes and Pedelecs vary in some EU countries So please be aware and comply with the rules ...

Page 23: ...troller integrated in the drive unit determines the motor support power by measuring crank torque pedal push pedaling frequency and support mode The rated power of the engine is 250 Watts the torque up to 50 Newton meters and the energy efficiency 85 The effective range at Hybrid mode riding results from the capacity of the battery and the respective electric power consumption to overcome driving ...

Page 24: ... safety The total weight of any load rider luggage should not exceed more than 120 kg Luggage racks and towing loads should only be used on expert dealer s advice The load limits of the bike and the additional equipment must not be exceeded esp max payload of the racks is 20 resp 25 kg max towing loads are 30 resp 40 kg IMPORTANT If hazards or risks in the use of Hybrid bike are ignored damage of ...

Page 25: ...Original Operating Manual 1 2013 25 Example MH7 Example XH9 fully ...

Page 26: ...hange lever Quick release lever E motor Bosch Brake lever Saddle Chain guard Stem MH7 folding Seatpost Battery Bosch Headset Carrier Bracket torque sensor Front light Rear light Speed sensor Fork Rear wheel Suspension damper Front wheel Derailleur Frame lock ABUS Valve Gear shifter Disk brake Stand Hebie Battery lock Chain ...

Page 27: ...safe transportation such as return or repair If the box is no longer needed it should be disposed of properly The package for the final assembly consists of the following items examples handlebar stem operating computer pedals battery frame lock key carrier battery battery charger cabling Pedelec base plus documents original Operating Manual instruction guides of specific components ...

Page 28: ... others especially on roads and streets Handlebar mounting 1 First remove the plastic cover from steerer or stem fig 1 2 Slide in the steerer stem into the fork tube holder fig 2 3 3 Attach the headset with the appropriate screw see figure 4 In case of a different set type the lateral fixing screws at the end must be tightened additionally Make sure that the stem is in parallel to the wheel rim an...

Page 29: ...t the end pull the pedal axle hand tight with a wrench IMPORTANT Loose or faulty bolted pedals may result in dangerous driving situations or downfalls In any case faulty or improperly installed pedals need to be replaced Saddle and seating position 1 First open the quick release lever on the seat tube and if necessary turn the locking screw counterclockwise to loosen the seat clamp fig 1 2 Insert ...

Page 30: ...us of the battery before mounting it again Press the power button on the battery side see below At least 2 to 3 LED s of the charging indicator should be lit Otherwise the battery has to be recharged for several hours before you can try out the e drive Example On off switch frame battery carrier battery For battery mounting always switch off the power button first Keep the case of the frame batter...

Page 31: ...he battery should be fully charged first one or two times best Operating computer check Your operating computer Intuvia is fixed on the handlebar holder with a sliding lock Check whether the Intuvia is securely locked important because of the contacts at the bottom Then press the power button and convince yourself that display controls work well Final check After successful assembly of the bike ch...

Page 32: ...attery is firmly seated and take the key with you That protects the battery from falling out during a ride and secures it against misuse by unauthorized third parties if you leave the bike To remove the battery 26 turn it off and unclose the lock with the key 23 Tilt the battery from the top bracket 25 and pull it from the lower mount out 27 by harness 28 To insert the carrier battery 20 slide it ...

Page 33: ... it on the raster groove 15 and slide it along the guide rails as far down until it clicks into place Intuvia operating computer and handlebar holder For removing Intuvia revise the procedure A slightly pressing on the front of the raster holder dissolves the portable part and it can be pushed out Without operating computer the drive is no longer activated and unauthorized parties can not abuse th...

Page 34: ... 17 and the spoke magnet 18 is too large or the speed sensor 17 is not properly connected the speedometer at the Intuvia display will fail and the Hybrid bike will drive in default mode To fix this problem loose the screw of the spoke magnet 10 and attach the magnet in a lesser distance on the speed sensor over run The best magnet position is near the B or H of the BOSCH sensor label points of hig...

Page 35: ...ded pedals or the system warns to release the pedals at display then turn it off and switch it on again with no load on the pedals The e drive supports at once as soon as you start pedaling The level of support depends on your settings on the operating computer When you stop pedaling or reach a speed of over 25 km h resp 15 m h the support of the Hybrid bike drive is switched off The drive is acti...

Page 36: ... 13 value increase scroll up button at operating unit 10 14 push assistance WALK button at operating unit 10 Functions The indications a f on the operating computer Intuvia 3 appear automatically when the system is turned on While driving the switching functions are to be handled via the operating unit 10 at the left arm of the handlebar Some basic functions reside on the operating computer itself...

Page 37: ...starts blinking the lighting will be available only for a short time In the case of German bike versions compliant with the Highway Code the light power is supplied by a hub dynamo In this case the battery icon on the display does not matter for the lighting If the operating computer is removed from the holder the previously displayed battery power status is stored and can be accessed anywhere Set...

Page 38: ...d when using it otherwise it could cause injury To turn on the push assistance press the WALK button 14 on the operating unit 10 and hold it down The e drive then pushes your led bike in rolling motion The push support function immediately turns off again when the following occurs you release the WALK button you are pedalling the wheels of the bikes are blocked e g by braking or collision with an ...

Page 39: ...e use Display adapt basic settings The basic settings can be displayed and changed no matter if the operating computer Intuvia is in the holder 4 or not To access the basic settings menu press and hold the re set button 6 and the i button 1 until configuration is displayed in the text indication c To switch between the basic settings press the i button 1 on Intuvia until the desired basic setting ...

Page 40: ...r 4 The bike battery must be in place and switched on see battery operating instructions Intuvia can also be charged via an USB connection For this open the protective cap 8 of the USB port and connect it with a matching USB cable to a commercially available USB charger or to the USB port of a computer 5 V charging voltage max 500mA charging current Then USB connected is shown in the text indicati...

Page 41: ...To return to the standard indication press any button on the operating computer 3 or the operating unit 10 Depending on the type of error the drive is automatically shut off if required Failures of the electrical system normaly allow further travelling without assistance in standard bike mode However have the system checked by an authorized Bosch eBike Service before attempting new trips Example S...

Page 42: ...he traffic rules in good shape physically and mentally If possible wear a helmet and appropriate clothing that could not become caught in rotating parts and is well seen in the dark Adapt your driving style to suit on the weather lighting and road conditions and consider for example longer braking distances in the wet and cold limited signal detection in low visibility situations and darkness and ...

Page 43: ...n very short time In combination with other substances this could trigger a fire burst Battery charging should be done with the provided Li Ion charger only over power lines with 220 to 240 volts AC 50 to 60 Hertz Beware that you are dealing with higher power voltage electric shock danger to life and take the same care as you do it with other electrical equipment in your household Radio frequency ...

Page 44: ...turally more e power from the battery so it will reduce your e drive reach A special feature is provided by the use of the stepless gear NuVinci The automatic allows to select and to fix the pedalling rate cadence Thus will kept the human contribution to hybrid power constant and the e drive contribution being controlled automatically Reach experience It is recommended to collect initial experienc...

Page 45: ...hat sunshine rain wind or dust do not affect normal use and operations Thus e g the motor controller the battery and operating computer are sealed and provided with gaskets If the bike needs to be cleaned it must be ensured that the hosing is hand made not allowed are high pressure water or steam tools commercially available detergents and care products are used and the cleaning with brushes do no...

Page 46: ...nly original Bosch batteries approved for your eBike by the manufacturer Using other battery packs can lead to injuries and eventually pose a fire hazard When using other battery packs Bosch will not assume liability or warranty Battery check Check the battery before you use your Hybrid bike for the first time Press the button 22 to turn the battery on If no LED lights on the charge level indicato...

Page 47: ...er on easily inflammable surfaces e g paper textiles etc or surroundings The heating of the battery charger during the charging process can pose a fire hazard In case of damage or improper battery use vapours can escape out of the battery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Supervise the loading process and pro...

Page 48: ...g starts automatically Note The charging procedure is only possible when the temperature of the battery pack is within the allowable charging temperature range 0 C until 40 C The battery is equipped with a temperature monitoring sensor to protect the cells from damage During the charging procedure the LEDs of the charge control indicator 21 on the battery will light up Each continuously lit LED is...

Page 49: ...attery will be switched off automatically and can be attached to the Hybrid bike immediately Do not forget to disconnect the charger from the mains because the charger and the battery are not designed to be attached permanently to the grid If the battery is faulty while charging or can not be loaded check the system by the trouble shooting list below If a bug can not be fixed please contact your a...

Page 50: ... disconnect the battery from the charger and the charger from the power line The battery should not be left permanently connected to charger and power line The units are not designed for continuous operations The latter involves the risks that voltage variations or overvoltage from lightning strikes could damage the charger and battery electronics Note A stored battery should not be left empty for...

Page 51: ... e g severe loss of power after short use permanently low voltage not rechargeable then please get in touch with your local ave dealer The battery will be returned to the manufacturer e g for checking or properly disposed Under no circumstances you should try to disassemble or repair the battery by yourself nor to change the protection electronics in it burn parts or dispose the whole battery in h...

Page 52: ...e disposed as pollution free electrical components RoHS In any case oil grease or brake fluid on the wheel should be removed separate from the material and the plastic rubber parts tires hose etc cut befor giving it to residual waste Complete equipment risks Your ave Hybrid bike has built a number of high quality bicycle components The original components usually have their own instruction guides ...

Page 53: ...can run hot In this case do not grasp the disc with bare hands If necessary take a break until the brake system has cooled down In the case of irregularities or a decreasing brake force you should check the hydraulic system oil of the brake It must be properly filled and sealed the ceramic brake pads and the brake discs may not be ground down the mechanics should be intact and free of grease Great...

Page 54: ...o Deore 10g Shimano SLX 10g Shimano XT 10g Shimano Nexus 8g Shimano Nexus 7g Shimano Nexus 5g CVT 3600 automatic The new CVT NuVinci N360 offers a gear ratio range of 360 degrees with no delay no gaps under each condition also from the state on a slope silent and maintenance free The CVT also allows automatic adjustment of the cadence as desired The physical performance Example NuVinci Harmony thr...

Page 55: ...ence control A blue circle segment appears on the display area blue for setting the cadence A further pressing of the button set back to translation control Indication of translation ratio left and cadence right Source http www fallbrooktech com Derailleur gear 10g 27g Example Shimano SLX 10g Derailleur SLX The Shimano gear shift is operated by two levers on the right side of the handlebar The lev...

Page 56: ...ore do not change the Hybrid bike in contrary to the specification Hub gear 5g 7g 8g The hub gear is fully integrated and encapsulated in the rear hub and thus largely maintenance free It is highly efficient and with an overall ratio of more than 300 it meets almost every shift request The gear is selected with a rotary lever on the right hand of the handlebar During a gear change you may continue...

Page 57: ...ike shimano com Fork damper ave Hybrid bikes are well equipped with suspension forks and dampers Rock Shox Reba RLT Rock Shox Recon silver TK Rock Shox Monarch RT3 damper SR Suntour NCX2 S LO SR Suntour NCX D LO Lite SR Suntour NEX HLO SR Suntour CR 8V Aluminium wide body flex rigid Cromo Comfort Cruiser flex rigid Suspension fork damper Example Rock Shox REBA Rock Shox Monarch damper ...

Page 58: ...res on the handlebar Both sliders should swing the same may not play in the host tube and do not bump If necessary re adjust the springs mechanically or with the appropriate air pump Read the accompanying manufacturer instructions first before you adjust the Hybrid bike fork and follow the listed operating values such as pressure torque and use the supplies provided for therein Note For priming fi...

Page 59: ...e free You should take particular care that the forks are undamaged wheel and fork tube holder and show no cracks or deformation e g after a fall or accident Otherwise the forks should be replaced Example MH Aluminium flex rigid fork Wheels tires Wheels 20 26 28 29 ave Hybrid bikes have premium wheels aluminum carbon spokes and tires matching the higher demands of an e driven bike in weight accele...

Page 60: ...a derailleur gear is to decrease the chain should be in the lowest gear or smallest pinion and if necessary pull the shifter slightly back by a hub gear remove the shifter cable must be un mounted and eventually the position of an affixation nut is to be noted for re install The mounting and fixing of the wheels is in the reverse order Screw up the eccentric bolt with the tension lever as far as a...

Page 61: ...ns and temperatures but if you get into situations for which the tires are not suitable there is more risk of failure Thus smooth tires with low profile can easily spin off on a wet road or in dirty terrain On the other hand knobby tires are well suited off road but at higher speed on asphalt roads or in an emergency stop they could cause problems The tires fit is also limited in winter applicatio...

Page 62: ... such as pedals cranks bottom bracket chain wheel chain sprocket and rear derailleur see fig below Example pinion hub sprocket chain chain wheel crank pedals Pedals and crank set are the basis of the muscle power drive in the hybrid The number of crank turns cadence by pedaling and the pressure applied on the pedals are detected via sensors at the bottom bracket and the sensor provides the data to...

Page 63: ... several sensors integrated The motor speed is measured and monitored At the bottom bracket the total torque of both pedals and the cadence are measured and prepared for digital signal processing IMPORTANT The drive unit is sealed and may not be opened except by authorized Bosch Service personnel warranty The sensors for measurement inside the housing are adjusted so that any change to the electro...

Page 64: ...pport limit of 25 km h Pedelec you violate the rules and come to liability Lighting and signalling The more eBikes are on the streets and are driving longer and faster than conventional bikes the more it is important for the safety of all bikers to have professional lights and signaling on board ave Hybrid bikes of the Touring Sports and Mobility series have the top line of lighting equipment on b...

Page 65: ...beam Linetec design and therefore are better to recognize from far distances than ususal spot lights In addition your bike is equipped with the required reflectors integrated in the front head lamp and another device at the rear as well as reflective tire strips depending on the model IMPORTANT If you participate in road traffic a functioning lighting is mandatory even it seems not to be necessary...

Page 66: ...aracter to be transported The cargo must be secured tightening lever belt etc side pockets should be fastened to the brackets lashing down tapes and containers are to be covered not to lose any parts while driving All models except the fully MTB s XH7 XH9 are equipped with side stands on the rear They provide a secure position see fig below and are to be in folded well fixed Hebie IMPORTANT Insert...

Page 67: ...hat is designed to prevent pinch of fabric or even body parts between the gear and the chain and being injured see fig above Despite exercising precaution you should always be careful to rotating and moving parts of the bike especially the chain drive The wheels are covered by protective plates chromo plastics with the exception of the Xtreme series in order to avoid contact and pollution see fig ...

Page 68: ...use your bike Note You should keep the second bike key in a safe place Note the key number e g in this manual appendix and refer to it in case of replacement Safety advices for battery charger motor The safety advices for the elctrical system of your Hybrid bike are described in several chapters Here is a short summary Read the instructions carefully and retain it for the future Failures when adhe...

Page 69: ...t touch it with bare skin The e drive must not be submerged in water The engine must not be operated in close proximity to strong magnetic fields Guarantee warranty 10 years guarantee on frame breakage maximum load according to DIN 2 years guarantee on all bicycle parts and components including Bosch drive unit and battery criteria 500 full charge cycles 70 of nominal capacity except for wear part...

Page 70: ...water pressure salt temperatures Intentional or negligent changes of torque moments at critical components e g motor expansion bolt Tuning measures incl manipulations and racing engagements NOT under warranty are all parts of wear and tear in normal operations or wear parts whose replacement is regularly required such as tires chains sprockets brake discs etc Final check 1 Do you have read the ope...

Page 71: ... bike frame In case of a loss it is important to identify the bike quickly Therefore it is recommended that you or your dealer note the model s name and the stamped frame ID number at the bottom of the seat tube into the template below and keep the manual in a safe place Your Hybrid bike identity tag You may also write down the number of your battery frame lock key than you are prepared for all ev...

Page 72: ...Original Operating Manual 1 2013 72 EG Konformitätserklärung ...

Page 73: ...eutsche Industrie Norm german industry standard ECP Electronic Cell Protection EPAC Electrically power assisted cycles European standard EN Europäische Norm European standard Kg Kilogram or 1000 gram measure of weight Km h Kilometer or 1000 meters measure of distance LxWxD Length width depth measure of a body container etc LED Light emitting diode Lux measure unit of illuminance Pedelec Pedal elec...

Page 74: ...Original Operating Manual 1 2013 74 Notes deVELOpment engineering GmbH Steinhausen 20 D 85625 Glonn Tel 49 0 8093 9036 00 Fax 49 0 8093 9036 20 eMail info ave bikes de URL www ave bikes de ...

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