AVANT A36279 Operator'S Manual Download

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Pallet fork with side shift 2019 1

EY-vaatimustenmukaisuusvakuutus

Alkuperäinen kieliversio

EG-försäkran om överensstämmelse

Originalversion

EC Declaration of Conformity

Original language

Valmistaja / Tillverkare / Manufacturer

AVANT TECNO OY

Osoite / Adress / Address

Ylötie 1
33470 YLÖJÄRVI, FINLAND

Vakuutamme täten, että alla mainitut tuotteet täyttävät konedirektiivin turvallisuus- ja terveysvaatimukset (direktiivi

2006/42/EY muutoksineen). Seuraavia yhdenmukaistettuja standardeja on sovellettu /

Vi försäkrar härmed att nedan beskrivna produkter överensstämmer med hälso- och säkerhetskrav i EG-maskindirektiv

(EG-direktiv 2006/42/EG som ändrat). Följande harmoniserade standarder har tillämpats /

We hereby declare that the products listed below are in conformity with the provisions of the Machinery Directive (directive

2006/42/EC as amended). The following harmonized standards have been applied:

SFS-EN ISO 12100, SFS-EN ISO 4413

Mallit / Modeller / Models

Avant

Hydraulitoiminen trukkihaarukka; Avant-kuormaajan työlaite
Hydraulisk pallgaffel; arbetsredskap för Avant lastare
Hydraulic pallet fork; attachment for Avant loaders

A36279

3.12.2019 Ylöjärvi, Finland

Risto Käkelä,

Toimitusjohtaja / Verkställande direktör /

Managing Director

Summary of Contents for A36279

Page 1: ...Pallet fork with side shift 2019 1 Operator s Manual for Attachment Pallet fork with side shift Product number A36279 English A434122 2019 1 EN 2018 www avanttecno com ...

Page 2: ...Pallet fork with side shift 2019 1 ...

Page 3: ... 17 6 1 Checks before use 18 6 2 Using the pallet forks 19 6 2 1 Side shift and fork width adjustment 20 6 2 2 Transporting loads 21 6 3 Working load limit 22 6 4 Rated Operating Capacity 22 6 4 1 Rated Operating Capacity 500 600 and e series loaders 25 6 4 2 Rated Operating Capacity 700 series loaders 27 6 4 3 Rated Operating Capacity 800 series 28 6 5 Working on uneven ground 29 6 6 Operating wi...

Page 4: ...on and maintenance of the equipment Failure to observe the instructions accompanying the symbol can lead to equipment breakdown or other property damage With these instructions even an inexperienced user can use the attachment and loader safely The manual includes important instructions for experienced AVANT operators as well Ensure that all persons using the loader have received proper guidance a...

Page 5: ...ks as any kind of access platform The Pallet forks are not designed for any other use than what is specified in this manual and must not be used for any other purposes than intended Using the pallet forks for other purposes than lifting of loads on pallets or other unit loads that are intended to be lifted with forks can damage the fork arms or the frame of the pallet forks Hanging of loads from t...

Page 6: ...with side shift is designed to be used by one operator at a time Do not let others near the danger area of the equipment when it is in use Always transport the attachment as low as possible to keep the centre of gravity low and keep the telescopic boom retracted during driving Risk of dropping of load Never exceed the Working Load Limit of the attachment The Working load limit of the pallet forks ...

Page 7: ...und while driving Carrying heavy loads can shift the centre of gravity of the loader and lead to tipping over of the loader For the best stability always transport loads as low and close to the loader as possible with the telescopic boom completely retracted to keep the centre of gravity low Make sure to use only an attachment that is in good condition Do not modify the attachment in any way that ...

Page 8: ...rdless of the engine or fuel type Exhaust gases may concentrate to hazardous levels Use the attachment only for its intended purpose Other use may create unnecessary safety risks and the equipment may get damaged Make sure that the loader is equipped with necessary safety components and that they are in working condition Seat belt must be used If there are specific hazards related to the operating...

Page 9: ...Signs of carbon monoxide poisoning include nausea headache dizziness drowsiness and lack of consciousness Get fresh air immediately if you notice signs of carbon monoxide poisoning See a doctor Remember to wear proper personal protective equipment The noise level at the driver s seat may exceed 85 dB A depending on loader model and operating cycle Extended exposure to loud noise can cause hearing ...

Page 10: ...he attachment Listed below are the labels and markings on the attachment They must be visible and readable on the equipment Replace any unclear or missing label New labels are available via your retailer or contact information provided on the cover WARNING Make sure all warning decals are readable The warning labels contain important safety information and they help to identify and remember the ha...

Page 11: ...tay away from raised equipment 3 A46803 Pinching and cutting hazard keep clear of moving parts do not leave the equipment running Operate the attachment only from the driver s seat 4 A417897 Attachment identification plate Table 4 Pallet fork with side shift Main components 1 Quick attachment plate 2 Multi connector holder 3 Forks 4 Backrest extension 5 Backrest extension pivot locking ...

Page 12: ...nt that has not been locked Avant quick coupling system Step 1 Lift the quick attach plate locking pins up and turn them backwards into the slot so that they are locked in the upper position If your loader is equipped with a hydraulic attachment locking system see additional instructions about the use of the locking system from the relevant manuals Ensure that the hydraulic hoses and the electric ...

Page 13: ...l systems must be ensured in addition to mechanical compatibility of the attachment If you use the attachment with a loader that is not fit to be used with the attachment model you have risks include tipping over damage to attachment due to overload and risks related to uncontrolled motion of attachment and its parts If your loader is not listed in Table 1 on page 5 ask your Avant dealer before us...

Page 14: ... the lever to disconnect the connector 3 After ending operation put the multiconnector on its holder on the attachment Disconnecting hydraulic hoses Before disconnecting the fittings lower the attachment to safe position on solid and level surface Turn the control lever of the auxiliary hydraulics to its neutral position When uncoupling the attachment always disconnect the hydraulic couplings befo...

Page 15: ...ith Attachment control switch pack There are three ways to connect the electric connector depending on the equipment on the loader and the attachment 1 If your loader is not equipped with the attachment control switch pack Use the separate cable kit with a switch that is supplied with the attachment Connect this cable to the 12 V electric socket near the operator s seat of the loader and to the el...

Page 16: ...control switch pack and the loader is manufactured before 2016 If the loader is equipped with the attachment control switch pack and there is an electric socket near the multiconnector of the loader connect the electric plug of the attachment to the socket of the loader The separate cable harness A34731 is not needed when the loader is equipped with the Attachment control switch pack Attachment co...

Page 17: ...you notice that the rear wheels of the loader are about to lift from the ground or if the load indicator of the loader if fitted signals Lower the load calmly and retract the telescopic boom Avoid sudden changes in speed or direction whenever load is lifted Use additional counterweights as needed WARNING Crushing risk Make sure that load will not move or fall over Never tilt the attachment back wh...

Page 18: ...s from the operating area and prepare lifted pallets beforehand Remember correct working methods and avoid leaving the driver s seat unnecessarily Check that the pallets that are going to be moved are in good condition Check that the forks are fixed correctly on the frame and that the side shift of the forks is set correctly Ensure that bystanders are at a safe distance when operating the equipmen...

Page 19: ...s of stability Always drive slowly and operate the controls of the loader very carefully when handling heavy loads WARNING Avoid sudden loss of stability Never drag loads from e g a shelf If the load that you want to lift from height is too heavy the loader can tip forward when reversing with the loader Never reverse and drag with the loader before making sure that the loader can handle the load t...

Page 20: ...tment mode When the electric switch is in 0 position or if the electric harness is not connected the width adjustment mode is selected Or Side shift mode When the electric switch is in 1 position the auxiliary hydraulics control lever of the loader controls the side shift Or The side shift system is intended to be used to make final adjustments to the position of pallet not to push or drag loads t...

Page 21: ...nce The Rated operating capacity is declared for this position Standard load centre distance For creating the load charts the following distances are used as the center of gravity of the load on the pallet forks The distance depends on the loader model as shown below 200 series loaders 400 series loaders Avant 523 400 mm Other loader models 500 mm This distance is the horizontal distance between t...

Page 22: ...point 500 mm Rated Operating Capacity The maximum load that can be safely lifted with a loader and the loading point depend on the load handling capacity of the loader See Rated operating capacity on page 22 in this manual and the operator s manual of the loader for more information The declared Working Load Limit applies when the load is spread evenly on both fork arms and the centre of gravity o...

Page 23: ...Especially inclined surfaces and uneven ground at the operating area have a great effect The indicated values apply only on level smooth surfaces Be especially careful when the load sensor indicator is activated if your loader is fitted with a load sensor system How to read the load charts in this manual The Rated Operating Capacity depends on the horizontal distance of the load from the front axl...

Page 24: ...pallet forks The centre of gravity of the load is either 400 mm or 500 mm from the vertical part of the pallet fork arm The distance is shown in the figures in this chapter Position of the articulated loader frame The tables in this chapter show the ROS in straight position of the loader and in maximum articulation Counterweights on the loader In the values the standard counterweights are taken in...

Page 25: ...25 36 6 4 1 Rated Operating Capacity 500 600 and e series loaders ...

Page 26: ... 165 kg 528 440 kg 390 kg 335 kg 280 kg 370 kg 320 kg 275 kg 230 kg 530 445 kg 395 kg 340 kg 285 kg 375 kg 325 kg 280 kg 235 kg 630 460 kg 405 kg 350 kg 295 kg 385 kg 335 kg 290 kg 245 kg 635 490 kg 430 kg 375 kg 320 kg 415 kg 365 kg 315 kg 265 kg 640 505 kg 450 kg 390 kg 330 kg 425 kg 370 kg 320 kg 270 kg e5 475 kg 420 kg 365 kg 310 kg 390 kg 345 kg 295 kg 245 kg e6 405 kg 355 kg 305 kg 255 kg 33...

Page 27: ...A36279 Rated Operating Capacity Avant 700 series Position of loader boom AVANT loader model 1 2 3 4 745 655 kg 575 kg 500 kg 425 kg 555 kg 485 kg 420 kg 355 kg 750 680 kg 605 kg 525 kg 445 kg 575 kg 510 kg 440 kg 370 kg 755 760 690 kg 610 kg 530 kg 450 kg 590 kg 520 kg 450 kg 380 kg ...

Page 28: ...Operating Capacity 800 series Table 7 Pallet fork 1100 A36279 Rated Operating Capacity Avant 800 series Position of loader boom AVANT loader model 1 2 3 4 850 860i 840 kg 735 kg 635 kg 535 kg 715 kg 630 kg 540 kg 450 kg ...

Page 29: ...8 45º model A36505 or 360º model A424406 Read the instructions provided with the tilt adapter and in the operator s manual of the loader More information about the tilt adapters is available from your AVANT retailer or from the AVANT web pages at www avanttecno com WARNING Using a tilt adapter increased risks of tipping over and roll over Use the tilt adapter only when necessary to complete specif...

Page 30: ...s and oil the visible parts of the hydraulic cylinder shafts to prevent rust damage CAUTION Tipping over hazard Avoid loss of stability during storage The loss of stability of the attachment may cause serious injuries Make sure that the attachment is secured against all movements during storage ...

Page 31: ...id is also harmful to the environment and any leak to the environment must be prevented Repair all leaks immediately after detecting them a small leak can quickly grow into a big one Operate the attachment only with type of hydraulic oil that is accepted for use in Avant loaders DANGER Risk of high pressure fluid injection through skin Release residual pressure before maintenance Never handle hydr...

Page 32: ... small amount of grease at a time All lubrication nipples are standard R1 8 nipples Replace any damaged nipples 7 4 Inspection of metal structures Also the metal structures of the attachment must be inspected regularly Check visually for damages and inspect the quick attach brackets and their surrounding area carefully The attachment must not be used if it is deformed cracked or torn Welding repai...

Page 33: ...y reimburse the price of components purchased by the customer in special cases that have been agreed in advance The warranty does not cover Normal maintenance work or parts and consumables required for it Damages caused by unusual operating conditions or ways of use negligence structural changes made without the consent of Avant Tecno Oy use of non original parts or lack of maintenance Consequence...

Page 34: ... härmed att nedan beskrivna produkter överensstämmer med hälso och säkerhetskrav i EG maskindirektiv EG direktiv 2006 42 EG som ändrat Följande harmoniserade standarder har tillämpats We hereby declare that the products listed below are in conformity with the provisions of the Machinery Directive directive 2006 42 EC as amended The following harmonized standards have been applied SFS EN ISO 12100 ...

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