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MCC-CTU1-V1.0-1609US

Summary of Contents for CT4S-2P series

Page 1: ...Programmable Counter Timer User Manual CT Series CT Series CT Series ...

Page 2: ...내 ii Copyright Reserved Autonics Co Ltd ...

Page 3: ...asing Autonics product Please familiarize yourself with the information contained in the Safety Precautions section before using this product This user manual contains information about the product and its proper use and should be kept in a place where it will be easy to access ...

Page 4: ... or reproduced in either part or whole without permission A user manual is not provided as part of the product package Visit our web site www autonics com to download a copy The manual s content may vary depending on changes to the product s software and other unforeseen developments within Autonics and is subject to change without prior notice Upgrade notice is provided through out homepage We co...

Page 5: ...ls Symbol Description Supplementary information for a particular feature Failure to follow instructions can result in serious injury or death Failure to follow instructions can lead to a minor injury or product damage An example of the concerned feature s use 1 Annotation mark ...

Page 6: ...ry Failure to follow this instruction may result in electric shock or fire Do not use the unit outdoors Failure to follow this instruction may result in shortening the life cycle of the unit or electric shock When connecting the power input and relay output cables use AWG20 0 50mm2 cables and make sure to tighten the terminal screw bolt above 0 74N m to 0 90N m Failure to follow this instruction m...

Page 7: ...truction Contact counting input counter operation If counting speed for counter is high speed mode 1k 5k 10kcps and counting input is contact it may cause input signal error by chattering of contact switching Set counting speed as low speed mode 1cps or 30cps for contact counting input Testing dielectric voltage or insulation resistance when the unit is installed at control panel Isolate the unit ...

Page 8: ...Cautions During Use 나 viii Copyright Reserved Autonics Co Ltd ...

Page 9: ... 14 1 4 2 CTY Series 14 1 4 3 CTM Series 14 2 Specifications 17 3 Communication Specification 19 4 Dimensions 21 4 1 CTS Series 21 4 2 CTY Series 21 4 3 CTM Series 21 4 4 Panel cut out dimensions 22 4 4 1 CTS Series 22 4 4 2 CTY Series 22 4 4 3 CTM Series 22 4 5 Bracket 23 4 5 1 CTS Series 23 4 5 2 CTY Series 23 4 5 3 CTM Series 23 5 Guide For Connection 25 5 1 Connections 25 5 1 1 CTS Series 25 5...

Page 10: ...ter 40 6 3 Setting mode 41 7 Counter Mode 43 7 1 Parameter Setting 43 7 2 Input mode 45 7 3 Output mode 48 7 4 Counter operation for indicator model 51 7 5 Output operation for other conditions 52 7 5 1 Start point 52 7 5 2 When start point value is larger than setting value UP UP 1 UP 2 UD A UD B UD C mode 52 7 5 3 When PRESET 1 is larger or equal than PRESET 2 at at down mode 53 7 6 Prescale 54 ...

Page 11: ...ter 9 input modes 11 output modes BATCH counter Count start point counting initial value setting function Timer 13 output modes Various time setting range 6 digit model 0 001 sec to 99999 9 hour 4 digit model 0 001 sec to 9999 hour 0 time setting function Selectable timer memory retention function for indicator model 1 2 Components and Accessories 1 2 1 Components Make sure all of the above compon...

Page 12: ...232C to RS485 converter SCM US48I USB to RS485 converter 2 Display unit DS DA T Series RS485 communication input type display unit Connect RS485 communication input type display unit DS DA T Series and RS485 communication output model of CT Series the display unit displays present value of the device without PC PLC ...

Page 13: ...unter Timer Display digit 4 9999 4 digit 6 999999 6 digit Size S DIN W48 H48mm Y DIN W72 H36mm M DIN W72 H72mm Output 1P 1 stage preset 2P 2 stage preset I 1 Indicator Power supply 2 24VAC 50 60Hz 24 48VDC 4 100 240VAC 50 60Hz Communication No mark None T RS485 communication output 1 CT4S model does not support indicator type ...

Page 14: ...1 Product Overview 14 Copyright Reserved Autonics Co Ltd 1 4 Part description 1 4 1 CTS Series 1 4 2 CTY Series 1 4 3 CTM Series ...

Page 15: ... batch counting value key RUN mode Enters parameter setting mode or communication setting mode Setting mode Saves setting value and return to RUN mode key RUN mode Enters setting value change mode Setting value change mode Moves setting value digits key Setting value change mode Setting mode Changes setting value Setting value check mode Checks setting value of the previous parameter key RUN mode ...

Page 16: ...1 Product Overview 16 Copyright Reserved Autonics Co Ltd ...

Page 17: ...s 5kcps 10kcps Counting range 999 to 9999 99999 to 999999 Scale Decimal point up to third digit Decimal point up to fifth digit Min signal width RESET signal Selectable 1ms 20ms Timer Time range 4 digit 9 999s 99 99s 999 9s 9999s 99m59s 999 9m 9999m 99h59m 9999h 6 digit 999 999s 9999 99s 99999 9s 999999s 99m59 99s 999m59 9s 9999m59s 99999 9m 999999m 99h59m59s 9999h59m 99999 9h Operation method Cou...

Page 18: ...munity AC voltage Square wave noise by noise simulator pulse width 1µs 2kV AC DC voltage Square wave noise by noise simulator pulse width 1µs 500V Vibration Mechanical 0 75mm amplitude at frequency of 10 to 55Hz for 1 min in each X Y Z direction for 1 hour Malfunction 0 5mm amplitude at frequency of 10 to 55Hz for 1 min in each X Y Z direction for 10 minutes Shock Mechanical 300m s approx 30G in e...

Page 19: ...e Two wire half duplex half duplex Comm distance Max 800m Comm speed 2400 4800 9600 factory default 19200 38400bps Comm response time 5 to 99ms factory default 20ms Start bit 1 bit fixed Data bit 8 bit fixed Parity bit None factory default Even Odd Stop bit 1 2 bit factory default 2bit It is recommended to use communication converter RS232C to RS485 SCM 38I sold separately USB to RS485 SCM US48I s...

Page 20: ...3 Communication Specification 20 Copyright Reserved Autonics Co Ltd ...

Page 21: ...나 4 Dimensions Copyright Reserved Autonics Co Ltd 21 4 Dimensions unit mm 4 1 CTS Series 4 2 CTY Series 4 3 CTM Series ...

Page 22: ...4 Dimensions 22 Copyright Reserved Autonics Co Ltd 4 4 Panel cut out dimensions unit mm 4 4 1 CTS Series 4 4 2 CTY Series 4 4 3 CTM Series ...

Page 23: ...나 4 Dimensions Copyright Reserved Autonics Co Ltd 23 4 5 Bracket unit mm 4 5 1 CTS Series 4 5 2 CTY Series 4 5 3 CTM Series ...

Page 24: ...4 Dimensions 24 Copyright Reserved Autonics Co Ltd ...

Page 25: ...나 5 Guide For Connection Copyright Reserved Autonics Co Ltd 25 5 Guide For Connection 5 1 Connections 5 1 1 CTS Series 1 CT S 1P 2 CT S 1P T 3 CT S 2P ...

Page 26: ... Be sure that connection is varied by supporting RS485 communication 1 AC voltage 100 240VAC 50 60Hz AC DC voltage 24 48VDC 24VAC 50 60Hz 2 Counter operation If INHIBIT signal is applied count input will be prohibited Timer operation If INHIBIT signal is applied time progressing will stop HOLD ...

Page 27: ...나 5 Guide For Connection Copyright Reserved Autonics Co Ltd 27 5 1 2 CTY Series 1 CT6Y 1P 2 CT6Y 1P T 3 CT6Y 2P ...

Page 28: ... Be sure that connection is varied by supporting RS485 communication 1 AC voltage 100 240VAC 50 60Hz AC DC voltage 24 48VDC 24VAC 50 60Hz 2 Counter operation If INHIBIT signal is applied count input will be prohibited Timer operation If INHIBIT signal is applied time progressing will stop HOLD ...

Page 29: ...나 5 Guide For Connection Copyright Reserved Autonics Co Ltd 29 5 1 3 CTM Series 1 CT6M 1P 2 CT6M 1P T ...

Page 30: ...ure that connection is varied by supporting RS485 communication 1 AC voltage 100 240VAC 50 60Hz AC DC voltage 24 48VDC 24VAC 50 60Hz 2 Counter operation If INHIBIT signal is applied count input will be prohibited Timer operation If INHIBIT signal is applied time progressing will stop HOLD ...

Page 31: ...ure that connection is varied by supporting RS485 communication 1 AC voltage 100 240VAC 50 60Hz AC DC voltage 24 48VDC 24VAC 50 60Hz 2 Counter operation If INHIBIT signal is applied count input will be prohibited Timer operation If INHIBIT signal is applied time progressing will stop HOLD ...

Page 32: ...1 Input logic selection no voltage NPN voltage PNP 1 The power must be cut OFF 2 Squeeze toward and pull toward as the figure CTS CTY Series 3 Select input logic by using input logic switch SW1 inside Counter Timer 4 Push a case in the opposite direction of 5 Then supply the power to counter timer ...

Page 33: ...나 5 Guide For Connection Copyright Reserved Autonics Co Ltd 33 1 CTS Series 2 CTY Series 3 CTM Series Turn OFF the power to select or change input logic PNP NPN ...

Page 34: ...ge input NPN Solid state input standard sensor NPN output type sensor Contact input 2 Voltage input PNP Solid state input standard sensor PNP output type sensor Contact input 1 INA INB INH RESET INHIBIT BATCH RESET input part 2 For contact input counting speed should be set 1cps or 30cps Counter ...

Page 35: ...e load which capacity is not over contact capacity 2 Solid state output For solid state output select load power and load not to be over max 30VDC 100mA switching capacity Do not supply reverse polarity voltage 1 For using inductive load relay etc connect surge absorber diode varistor etc at the both ends of load ...

Page 36: ...5 Guide For Connection 36 Copyright Reserved Autonics Co Ltd ...

Page 37: ...nput operation and output control will continue In addition the setting value could be set to 0 and the output of 0 setting value turns ON When entering the setting value change mode the counting value display component displays present value and the setting value display component displays the setting value According to the output mode setting value could not be set to 0 When setting to 0 setting...

Page 38: ...maintain off status When selecting voltage input PNP short no 10 and no 12 terminals or when selecting no voltage input NPN short no 11 and no 12 terminals to reset 6 2 BATCH counter only for CT6M 1P CT6M 2P model BATCH counter displays the repeat same operation to the setting value In RUN mode press the key to enter BATCH counter indication mode In BATCH counter indication mode BATCH counter valu...

Page 39: ...BATCH output will be ON and maintain ON status until BATCH reset signal is applied When the power is cut off then resupplied in status of BATCH output is ON BATCH output maintains ON status until BATCH reset signal is applied In case of from BATCH setting value BATCH counting value to BATCH setting value BATCH counting value and returning to RUN mode BATCH output turns ON In case of from turning O...

Page 40: ...OUT will be on and at this time the count value of the BATCH counter will be increased by 1 The control box which is received the control output OUT repeatedly controls conveyor to move the full box and to place the next empty box for standby When the BATCH count value reaches to 200 BATCH output will be ON Then the control box stops conveyor and provides a control signal for packing 2 Timer Fills...

Page 41: ... parameter 1 group parameter 2 group In setting mode hold the key for 3 sec to return RUN mode Counter counting and output control operates continuously even entering setting mode When changing the setting values of parameter 1 group via communication the display value and output are reset Parameter 2 group is not available to non communication models ...

Page 42: ...6 Basic Operations Counter Timer Communication 42 Copyright Reserved Autonics Co Ltd ...

Page 43: ...hen selecting HOLD Max counting speed CPS Max counting speed is when duty ratio of INA or INB input signal is 1 1 It is applied for INA or INB input as same When output mode is D set max counting speed one among 1cps 30cps or 1kcps OUT2 output time 1 OUT2 Set one shot output time of OUT2 Setting range 0 01 to 99 99 sec When output mode is F N S T D OUT2 does not appear fixed as HOLD OUT1 output ti...

Page 44: ...99 4 digit model 0 000 to 9999 When input mode is DN DN 1 DN 2 start point value does not appear Memory protection DATA CLR Resets the counting value when power OFF REC Maintains the counting value when power OFF memory protection Key lock LOCK lOFF Unlock keys key lock indicator turns OFF LOc1 Locks key key lock indicator turns ON LOc2 Locks keys key lock indicator turns ON LOc3 Locks keys key lo...

Page 45: ...t When INB is counting input INA is no counting input Up 1 UP 1 When INA input signal is rising it counts INA Counting input INB No counting input Up 2 UP 2 When INA input signal is falling it counts INA Counting input INB No counting input Down DN When INA is counting input INB is no counting input When INB is counting input INA is no counting input ...

Page 46: ...When INA input signal is falling it counts INA Counting input INB No counting input Up Down A UD A INA Counting input INB Counting command input When INB is L counting command is up When INB is H it is counting command is down Up Down B UD B INA Up counting input INB Down counting input INA When INA and INB input signals are rising at the same time it maintains previous counting value ...

Page 47: ...t UD C for counter operation over min signal width over than 1 2 of min signal width If the signal is smaller than these width it may cause counting error 1 The meaning of H L Input method Character Voltage input PNP No voltage input NPN H 5 30VDC Short L 0 2VDC Open Min signal width by counting speed 1cps 1Hz Counting speed Min signal width 1cps 500ms 30cps 16 7ms 1kcps 0 5ms 5kcps 0 1ms 10kcps 0...

Page 48: ...utput are maintained until reset signal is applied C C When count up counting display value will be reset and count simultaneously OUT1 retained output will be off after OUT2 one shot time The one shot output time of OUT1 one shot output time is operated regardless of OUT2 output R R After count up counting value display is reset after one shot output time of OUT2 and it counts simultaneously OUT1...

Page 49: ...ally reset and counts simultaneously When OUT2 output is off displays counting value while OUT2 is ON and it increases or decreases OUT1 retained output is off after OUT2 one shot time OUT1 one shot output time is operated regardless of OUT2 output Q Q After count up counting display value increases or decreases during OUT2 one shot time OUT1 retained output is off after OUT2 one shot time OUT1 on...

Page 50: ...ESET2 only OUT1 or OUT2 output keeps ON status When setting 1kcps for counting speed solid state contact output should be used When using contact output it is difficult to execute normal output operation due to contact reaction time OUT output as 1 stage setting value change model operates as output of OUT 2 as 2 stage setting value change model In case of 2 stage setting value change model OUT1 o...

Page 51: ...hen input is over max min counting value it displays 0 When Reset input is applied it displays 0 Up 999999 Down HOLD HOLD Count value increases or decreases until RESET input is applied When input is reaching setting value Up 0 Down the display value is hold When Reset input is applied it displays 0 Up setting value Down When the command input UD A individual input UD B phase difference input UD C...

Page 52: ...ts up and the present reset as start point value 7 5 2 When start point value is larger than setting value UP UP 1 UP 2 UD A UD B UD C mode 1 PRESET2 Start Point PRESET1 UP UP 1 UP 2 mode Output of OUT1 does not execute When the present value counts as PRESET 2 output of OUT2 turns ON UD A UD B UD C mode When the present value counts down as PRESET 1 output of OUT1 turns ON Output mode F Input mod...

Page 53: ...e Copyright Reserved Autonics Co Ltd 53 7 5 3 When PRESET 1 is larger or equal than PRESET 2 at at down mode 1 PRESET1 PRESET2 Output of OUT1 does not execute 2 PRESET1 PRESET2 Output of OUT1 turns ON for RESET OFF ...

Page 54: ...e number of pulses per 1 revolution of a rotary encoder occurs prescale value is L P Positioning control by counter and encoder Diameter D of pulley connected with encoder 22mm the number of pulses by 1 rotation of encoder 1 000 Prescale value π Diameter D of pulley The number of pulses by 1 rotaiton of encoder 3 1416 22 1000 0 069mm pulse Set decimal point DP as prescale decimal point sCDP as pre...

Page 55: ...C 6 digit model 4 digit model UP DOWN mode U D UP Time progresses from 0 to the setting time DN Time progresses from the setting time to 0 Indication mode DSpM Used for the indicator model only It is added that the feature which set the setting time when selecting HOLD or ONtD Memory protection DATA Used for the indicator model only CLR Reset time value when power is off REC Memorizes time value a...

Page 56: ...and HOLD appears Input logic SIG NPN no voltage input PNP voltage input Check input logic value NPN PNP Input signal time InT unit ms CTS CTY Set min width of INA INH RESET signal CTM Set min width of INA RESET INHIBIT BATCH RESET signal Key lock LOCK lOFF Unlock keys key lock indicator turns OFF LOc1 Locks key key lock indicator turns ON LOc2 Locks keys key lock indicator turns ON LOc3 Locks keys...

Page 57: ...ower ON Time Start is operated RESET OFF Time Start is operated 4 Control output operates as retained or one shot output OND 1 ONd1 Signal ON Delay 1 Power RESET 1 Time starts when INA signal turns ON 2 When INA signal is ON Power ON Time Start is operated RESET OFF Time Start is operated 3 Control output operates as retained or one shot output 4 Only first INA input signal is valid in case INA in...

Page 58: ... the moment of power OFF FLK FLK Flicker Power RESET 1 Time starts when INA signal turns on 2 When INA signal is ON Power ON Time Start is operated RESET OFF Time Start is operated 3 Control output operates as retained output output turns off for the T off time and turns off for the T off time and turns on for the T on time repeatedly Ta Tb T off setting time 4 The T on time and T off time must be...

Page 59: ...ET OFF Time Start is operated 3 Control output operates as retained output 4 In case of using the contact output min setting time must be set over 100ms One shot output 1 Time starts when INA signal turns on 2 When INA signal is ON Power ON Time Start is operated RESET OFF Time Start is operated 3 Control output operates as one shot output 4 In case of using the contact output min setting time mus...

Page 60: ...put is OFF 5 In case of using the contact output min setting time must be set over 100ms One shot output 1 Time starts when INA signal turns ON and the display value at the moment when power is off is memorized 2 When INA signal is ON Power ON Time Start is operated RESET OFF Time Start is operated 3 Control output operates as one shot output 4 In case of using the contact output min setting time ...

Page 61: ... reaches setting time indication value and control output are reset automatically 5 Control output is ON when time is progressing INT 1 INt1 Interval 1 Power RESET 1 Control output turns ON and time starts when INA signal turnsn ON 2 When INA signal is ON Power ON Time Start is operated RESET OFF Time Start is operated 3 When it reaches setting time indication value and control output are reset au...

Page 62: ...reaching the setting time even if one shot time is longer than setting time OFD OFD Signal Off Delay1 Power RESET 1 If INA is ON control output remains ON except when power is off and reset is on 2 When INA signal is OFF time processes When it reaches setting time indication value and control output are reset automatically Power RESET There is no memory protection resets the display value when pow...

Page 63: ...time 3 If INA input is OFF within On_Delay time step 2 starts again 4 If INA input is ON within Off_Delay time step 1 starts again NFD 1 NFd1 On Off Delay1 Power Hold 1 When INA input turns ON time progresses and output turns ON after On_Delay time 2 When INA input turns OFF time progresses and output turns OFF after Off_Delay time 3 If INA input turns OFF within On_Delay time output will turn ON ...

Page 64: ... input is ON 2 Time progress stops while INA input is OFF 3 When it reaches the setting time output is ON Power RESET There is no memory protection resets the display value when power is off Power Hold There is memory protection memorizes the display value at the moment of power off indicates the memorized display value when power is resupplied ...

Page 65: ...s when INA input is ON 2 Setting value is initialized when Reset input is ON 3 Time progress stops when INHIBIT input is ON 4 Resets when power is OFF When memory protection setting is ON 1 Time starts when INA input is ON 2 Setting value is initialized when Reset input is ON 3 Time progress stops when INHIBIT input is ON 4 Display value at the moment of power OFF is memorized ...

Page 66: ...play value will stop and flash 4 When reset input is applied display value is initialized 5 Resets when power is OFF When memory protection setting is ON 1 Time progresses when INA input is ON 2 Time progress stops while INA input is OFF 3 When time reaches setting time display value will stop and flash 4 When reset input is applied display value is initialized 5 Display value the moment when powe...

Page 67: ...eset start operates when INA input turns ON 2 Time progress stops while INA input is OFF 3 When time progress stops and power is off the display value is memorized 4 If progress time is greater than setting time when INA input turns off display value flashes and operation stops until reset signal is applied TMR mark flashes during timer operating TMR mark turn ON for timer stop or hold The present...

Page 68: ... 4 Timer 0 Time Setting 8 4 1 Available output mode to set 0 time setting OND ONd1 ONd2 NFD NFd1 8 4 2 Operation by each output mode 0 time setting 1 OND Signal ON Delay mode OND Setting time 1 is set as 0 1 UP mode 2 DOWN mode Setting time 2 is set as 0 ...

Page 69: ...8 Timer Mode Copyright Reserved Autonics Co Ltd 69 2 OND 1 Signal ON Delay 1 mode OND 1 Setting time 1 is set as 0 1 UP mode 2 DOWN mode Setting time 2 is set as 0 ...

Page 70: ...8 Timer Mode 70 Copyright Reserved Autonics Co Ltd 3 OND 2 Power ON Delay 2 mode OND 2 Setting time 1 is set as 0 1 UP mode 2 DOWN mode Setting time 2 is set as 0 ...

Page 71: ...8 Timer Mode Copyright Reserved Autonics Co Ltd 71 4 NFD ON OFF Delay mode NFD 1 Off_Delay setting time 1 is set as 0 2 On_Delay setting time 1 is set as 0 ...

Page 72: ...8 Timer Mode 72 Copyright Reserved Autonics Co Ltd 5 OFD 1 ON OFF Delay 1 mode NFD 1 1 Off_Delay setting time 1 is set as 0 2 On_Delay setting time 1 is set as 0 ...

Page 73: ... 1 is greater than setting value 2 PRESET 2 OUT 1 output does not turn ON DOWN mode Timer setting value 1 PRESET 1 is greater than setting value2 PRESET 2 OUT1 output does not turn ON The setting value 1 PRESET 1 is same as setting value 2 PRESET 2 OUT1 output turns ON immediately when applied start signal 1 OND Signal On Delay output mode 2 ONd1 Signal ON Delay 1 output mode 3 ONd2 Signal On Dela...

Page 74: ...1 74 Copyright Reserved Autonics Co Ltd ...

Page 75: ...n Parameter Factory default LOCK lOFF PRESET1 1000 PRESET2 5000 9 2 Counter Parameter Factory default IN UD C OUtM F DSpM TOTAL CPS 30 OUT2 OUtT HOLD fixed OUT1 00 10 DP RST 20 SIG NPN ScDP 6 digit model 4 digit model SCL 6 digit model 1 00000 4 digit model 1 000 STRT 000000 DATA CLR ...

Page 76: ...6 Copyright Reserved Autonics Co Ltd 9 3 Timer Parameter Factory default HOUR MIN SEC 6 digit model 0 001s 999 999s 4 digit model 0 001s 9 999s U D UP DSpM TOTAL DATA CLR OUtM OND OUT2 OUtT HOLD OUT1 00 10 SIG NPN InT 20 ...

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