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Page 26

IronHorse GSDA-DP-D DC Drives Accessory User Manual  –  1st Ed. Rev. A –  11/11/2019

Parameter

Parameter Name

Description

22

Motor Control Method

This Parameter controls two behaviors in the GSDA-DP-D, Low-Speed “Gain-

Tracking”, and Ultra-Low-Speed Control Mode (“gearbox” mode). When set to 

a value of 1 (or 3), this parameter automatically (and proportionally) reduces 

the “gain” of the PID values when the Target Speed (in RPMs) is less than 

200. This greatly increases the overall stability at low speeds in applications 

that require a very wide range of Target Speeds, without having to unduly 

compromise control responsiveness at higher speeds. When set to a value of 2 

(or 3), this Parameter adjusts the speed-control characteristics of the GSDA-

DP-D to enhance the smoothness of speed control when in a situation where 

the “tach pickup” must be installed on the “low speed side” of a very slowly 

turning gear-motor output shaft. A rule of thumb would probably be that you 

may consider enabling this Mode if that shaft is turning less than 10 RPM, 

and the pickup produces less than 10 Pulses Per Revolution (PPR). Use this 

Mode only if speed stability can not be achieved by adjusting the PID settings 

(Parameters 26 – 28).

•  Mode 0: Disabled 

Both Low-Speed-Gain-Tracking and Ultra-Low-Speed Control Mode are 

Defeated.

•  Mode 1: Low-Speed-Gain-Tracking (Only) Enabled 

Low-Speed-Gain-Tracking is Enabled, Ultra-Low-Speed Control Mode is 

Defeated.

•  Mode 2: Ultra-Low-Speed Control Mode (Only) Enabled 

Low-Speed-Gain-Tracking is Defeated, Ultra-Low-Speed Control Mode is 

Enabled.

•  Mode 3: Low-Speed-Gain-Tracking and Ultra-Low-Speed Control Mode 

(Both) Enabled 

Both Low-Speed-Gain-Tracking and Ultra-Low-Speed Control Mode are 

Enabled.

23

Acceleration Setting

This Parameter determines how fast the GSDA-DP-D will accelerate toward the 

displayed target setting.  This Parameter is set in engineering units of change 

per second, such as RPM, GPM, or feet per second.  In Follower Mode, this 

Parameter is set in RPM units.

24

Deceleration Setting

This Parameter determines how fast the GSDA-DP-D will decelerate toward the 

displayed target setting.  This Parameter is set in engineering units of change 

per second, such as RPM, GPM, or feet per second.  In Follower Mode, this 

Parameter is set in RPM units.

26

Closed-Loop Proportional (P) Gain 

/ Open-Loop Output Percentage 

Maximum

Closed-Loop Operation (Item 22 set to a value < 32)

In Closed-Loop operation, the Proportional Gain is the first of three Items 

which define the responsiveness of the control with respect to how fast it 

responds to changing loads.  Because the Accu-Set plus controls are true 

velocity-form PID control, the higher the P Gain, the more aggressively the unit 

will respond to a change in load or target speed.  See the “Basic Operating 

Instructions” section of the manual for more details.

Open-Loop Operation (Item 22 set to a value = 32)

In Open-Loop operation, this Item sets the percentage (from 0% to 100.0%) of 

the voltage supplied across the LO (P1-5) and HI (P1-3) terminals that will be 

Output across the LO (P1-5) and WP (P1-4) terminals when the Target “Speed” 

setting is equal to (or less than) the Display Minimum (Item 20). See the “Basic 

Operating Instructions” section of the manual for more details.

27

Closed-Loop Integral (I) Gain / 

Open-Loop Output Percentage 

maximum

Closed-Loop Operation (Item 22 set to a value < 32)

The Integral Gain is the second of two Items which define the responsiveness 

of the control with respect to how fast it responds to changing loads.  The 

higher the I Gain, the more aggressively the unit will drive the load.  However, 

it will sometimes be necessary to decrease the I Gain and/or increase the P 

Gain to prevent unwanted oscillation and instabilities. See the “Basic Operating 

Instructions” section of the manual for more details.

Open-Loop Operation (Item 22 set to a value = 32)

In Open-Loop operation, this Item sets the percentage (from 0% to 100.0%) of 

the voltage supplied across the LO (P1-5) and HI (P1-3) terminals that will be 

Output across the LO (P1-5) and WP (P1-4) terminals when the Target “Speed” 

setting is equal to (or greater than) the Display Maximum (Item 21). See the 

“Basic Operating Instructions” section of the manual for more details.

28

Derivative (D) Gain

(Unused in Open-Loop operation)

The Derivative Gain is the third of the three Parameters which define the 

responsiveness of the control with respect to how fast it responds to changing 

loads. Although most applications will run fine with the D Gain set to zero, 

sometimes adding a little “D” will help minimize overshoot and undershoot. 

See the “Basic Operating Instructions” section of the manual for more details.

Summary of Contents for IronHorse GSD Series

Page 1: ...Drives Accessory User Manual 1st Ed Rev A 11 11 2019 GSD Series DC Drives Accessory GSDA DP D PROGRAMMABLE DIGITAL CLOSED OPEN LOOP MOTOR SPEED CONTROL SYSTEM FOR AC AND DC DRIVES User Manual User Ma...

Page 2: ...ring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the...

Page 3: ...able Digital Motor Speed Control Manual Overview 4 IronHorse GSDA DP D Motor Speed Control General Information 5 Specifications 6 Mechanical Installation 7 Wiring 9 Basic Operating Information 11 Deta...

Page 4: ...al contains important information for those who will install maintain and or operate the GSDA DP D motor speed control unit Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On...

Page 5: ...r minus 1 2 RPM of set speed or equivalent Digital open loop operation available where a speed pickup is impractical or undesired Non volatile memory stores settings without batteries even when power...

Page 6: ...Mechanical Display Type LED Red 4 Digit 1 2 inch Height Housing Type with supplied gasket in NEMA 4X panel 1 8 DIN NEMA 4X Connector Style 12 position 5mm European Style Terminal Block Torque Setting...

Page 7: ...STOMER MOUNTING PANEL HOLE CUT OUT FOR CONTROL HOUSING APPROXIMATELY 3 622 WIDE BY 1 770 HIGH GSDA DP D Control SUPPLIED WITH EACH CONTROL 1 GASKET 2 2 6 32 X 3 4 PANHEAD BLACK OXIDE STAINLESS SCREWS...

Page 8: ...e the shield on the GSDA PU2E GSDA PU2R end floating Step 1 Tap motor shaft end for 10 32 screw 1 2 deep No other screws are necessary as the cord will keep the unit from rotating The PU gives a high...

Page 9: ...r to the following wiring diagrams for proper connection of DC Voltage Armature and Electrical Wiring Size all wires that carry line currents as specified by applicable national state and or local cod...

Page 10: ...le 1 2 deep GSDA PU2x GSDA PU2x Wiring Terminal Functions P1 1 AC N For single phase AC systems with a grounded neutral connect the neutral AC line to this terminal For systems with two hot AC lines c...

Page 11: ...all possible be set such that the drive is not in Current Limit Further when in in closed loop operation the drive should never require I R Comp so set that control to minimum and leave it there Simil...

Page 12: ...mple 675 67 5 percent of master speed A master running at 1350 RPM would cause the follower to run its motor at 67 5 1350 RPM or 911 25 RPM Typical follower applications include synchronized rotation...

Page 13: ...motor to the requested Target In this display mode the Up and Down buttons increase or decrease the displayed target value until either the display minimum or display maximum limit is reached Dependin...

Page 14: ...s pressed for 3 seconds The second is to change the value of Parameter 95 to 5 JP1 Program Enable Jumper The JP1 jumper is located under the dust cover on the back end of the upper board When the jump...

Page 15: ...downward in this manner toward Switch 1 but when your total reaches zero you are finished Try a few examples of your own and very soon you will be easily setting and reading SoftSwitches Setting and R...

Page 16: ...Values for Drive Condition Flags BCD Value Description 0 No flags are currently active 1 Slot 100 Alarm1 activated valid only if ModularBus card installed in this slot 2 Slot 200 Alarm1 activated vali...

Page 17: ...at are under user control For example the switch on the output of the OR gate is automatically set to the uppermost position as shown on the following logic drawing when Parameter 50 or 70 for Alarm2...

Page 18: ...D Values Parameter 50 70 Parameter 51 71 Parameter 52 72 Parameters 51 52 66 67 0 71 72 86 87 0 AND Alarm1 Alarm2 Note Numbers in parentheses refer to Alarm2 OR Implied AND Parameter 50 65 0 70 85 0 O...

Page 19: ...Mode 1 Linear Constant Rate 2 Non Linear Accelerating Rate 2 15 Keypad Scroll Delay 0 30 Fast Slow 10 16 Power Up Target Speed 1 Force Zero Speed 2 Force Power up Value 3 Use Previous Target Speed 3...

Page 20: ...ctivation Conditions See Flags Table 1 Below BCD 0 51 Alarm1 Logical Inverters See Flags Table 1 Below BCD 0 52 Alarm1 Logical AND Activation Conditions See Flags Table 1 Below BCD 0 53 Alarm1 Output...

Page 21: ...gs Table 2 Below BCD 0 87 Alarm2 Logical AND Activation Conditions See Flags Table 2 Below BCD 0 Parameter Memory Command Parameters 95 Restore to Factory Defaults Affects Drive Settings Only 0 Abort...

Page 22: ...S1 Main Pickup is Stalled 32 S2 Leader Pickup is Stopped Valid Only in Follower Mode 64 Jog Function Activated 128 Inhibit Function Activated 256 E Stop Function Activated 512 Drive is at Maximum Out...

Page 23: ...and its Modular Bus cards if any See Flags table 2 in the Software Parameters Parameters table for the BCD values General Setup 10 Operating Mode This Parameter defines the operating mode for the ent...

Page 24: ...display 10 00 at 300RPM then Parameter 30 would be set to 1000 Parameter 31 would be set to 300 and Parameter 13 would be set to 2 Mode 0 Fixed XXXX Mode 1 Fixed X XXX Mode 2 Fixed XX XX Mode 3 Fixed...

Page 25: ...lick to EStop Same as Mode 1 but DoubleClick is Routed to the E Stop function Mode 3 Route DoubleClick to Jog1 Same as Mode 1 but DoubleClick is Routed to the Jog1 function causing the control to temp...

Page 26: ...d In Follower Mode this Parameter is set in RPM units 26 Closed Loop Proportional P Gain Open Loop Output Percentage Maximum Closed Loop Operation Item 22 set to a value 32 In Closed Loop operation th...

Page 27: ...ate and Time Modes this value represents the RPM of the encoder to which the Display Reference corresponds In Follower Mode this value is not used 32 Signal Input 1 S1 Pulses per Revolution This is th...

Page 28: ...rogrammed JOG1 setpoint Parameter 36 The unit will start accelerating or decelerating toward the JOG1 setting at the configured accel and decel rates Once the S2 input returns to an electrically low s...

Page 29: ...to the decel setting until zero output is reached Once the UIN1 input returns to an electrically high 5V state or allowed to float disconnected the output will start to accelerate toward the previous...

Page 30: ...Alarm Conditions for further details 51 Alarm 1 Logical Activation Condition Inverters Flags Table 1 This Parameter in conjunction with Parameters 50 52 defines which conditions will result in the Al...

Page 31: ...hase of an active pulsing alarm s output 58 Alarm 1 Pulse Count This setting determines how many pulses are outputted when the alarm is activated and is configured in the pulse output style When 0 is...

Page 32: ...t would be considered distracting or awkward The alarm will automatically reset when the conditions return to normal Mode 4 Pulse Manual Reset In this mode the alarm output will pulse on and off until...

Page 33: ...t In this mode the GSDA DP D Alarm 2 output will directly control the Alarm 1 output of a Modular Bus Card installed in Slot 500 if that card supports this feature 85 Alarm 2 Logical OR Activation Con...

Page 34: ...pt the user to Copy the current environment Settings for the drive and all installed Modular Bus cards FROM whichever User Save area Settings1 or Settings2 that is not currently being used as the Work...

Page 35: ...ill be incremented at a 1 1 ratio 100 or one hour for each hour If the motor is running below the pre set value then the overall percentage that the motor is running with respect to the pre set value...

Page 36: ...as dropped below about 3mA loop broken Additionally the Fault alarm will not activate if the Target speed is zero the Inhibit input is active or an accel decel ramp is in progress The alarm cannot be...

Page 37: ...ulses per liter Set Parameter 32 S1 Pulses Per Revolution to 73 The controller is thinking in LITERS per minute but controlling the motor in REVOLUTIONS per minute The Accel and Decel rates are expres...

Page 38: ...Alarm2 OR to the Run condition s BCD value 1024 Set Parameters 71 and 72 to zero To have the GSDA AI A8 s relay output to be controlled by our Run condition Alarm2 set Parameter 81 Alarm2 Output Rout...

Page 39: ...may be producing unacceptable levels of line noise In some applications such as welding equipment a careful regiment of applying an AC line filter re routing wires dividing circuits using shielded cab...

Page 40: ...Page 40 IronHorse GSDA DP D DC Drives Accessory User Manual 1st Ed Rev A 11 11 2019 Literature Number LT183 Drawing Number A 5 4167B...

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