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IronHorse GSDA-DP-D DC Drives Accessory User Manual  –  1st Ed. Rev. A –  11/11/2019

Contents

 

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  WARNING  

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2

Trademarks                                                                                                                                 

2

Publication History                                                                                                                        

2

GSDA-DP-D Programmable Digital Motor Speed Control Manual Overview                                                     

4

IronHorse GSDA-DP-D Motor Speed Control General Information                                                                

5

Specifications                                                                                                                               

6

Mechanical Installation                                                                                                                 

7

Wiring                                                                                                                                       

9

Basic Operating Information                                                                                                           

11

Detailed Configuration Instructions                                                                                                  

14

GSDA-DP-D Software Parameters                                                                                                      

19

GSDA-DP-D Software Parameter Descriptions                                                                                       

23

Application Examples                                                                                                                     

36

Troubleshooting                                                                                                                         

39

Summary of Contents for IronHorse GSD Series

Page 1: ...Drives Accessory User Manual 1st Ed Rev A 11 11 2019 GSD Series DC Drives Accessory GSDA DP D PROGRAMMABLE DIGITAL CLOSED OPEN LOOP MOTOR SPEED CONTROL SYSTEM FOR AC AND DC DRIVES User Manual User Ma...

Page 2: ...ring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the...

Page 3: ...able Digital Motor Speed Control Manual Overview 4 IronHorse GSDA DP D Motor Speed Control General Information 5 Specifications 6 Mechanical Installation 7 Wiring 9 Basic Operating Information 11 Deta...

Page 4: ...al contains important information for those who will install maintain and or operate the GSDA DP D motor speed control unit Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On...

Page 5: ...r minus 1 2 RPM of set speed or equivalent Digital open loop operation available where a speed pickup is impractical or undesired Non volatile memory stores settings without batteries even when power...

Page 6: ...Mechanical Display Type LED Red 4 Digit 1 2 inch Height Housing Type with supplied gasket in NEMA 4X panel 1 8 DIN NEMA 4X Connector Style 12 position 5mm European Style Terminal Block Torque Setting...

Page 7: ...STOMER MOUNTING PANEL HOLE CUT OUT FOR CONTROL HOUSING APPROXIMATELY 3 622 WIDE BY 1 770 HIGH GSDA DP D Control SUPPLIED WITH EACH CONTROL 1 GASKET 2 2 6 32 X 3 4 PANHEAD BLACK OXIDE STAINLESS SCREWS...

Page 8: ...e the shield on the GSDA PU2E GSDA PU2R end floating Step 1 Tap motor shaft end for 10 32 screw 1 2 deep No other screws are necessary as the cord will keep the unit from rotating The PU gives a high...

Page 9: ...r to the following wiring diagrams for proper connection of DC Voltage Armature and Electrical Wiring Size all wires that carry line currents as specified by applicable national state and or local cod...

Page 10: ...le 1 2 deep GSDA PU2x GSDA PU2x Wiring Terminal Functions P1 1 AC N For single phase AC systems with a grounded neutral connect the neutral AC line to this terminal For systems with two hot AC lines c...

Page 11: ...all possible be set such that the drive is not in Current Limit Further when in in closed loop operation the drive should never require I R Comp so set that control to minimum and leave it there Simil...

Page 12: ...mple 675 67 5 percent of master speed A master running at 1350 RPM would cause the follower to run its motor at 67 5 1350 RPM or 911 25 RPM Typical follower applications include synchronized rotation...

Page 13: ...motor to the requested Target In this display mode the Up and Down buttons increase or decrease the displayed target value until either the display minimum or display maximum limit is reached Dependin...

Page 14: ...s pressed for 3 seconds The second is to change the value of Parameter 95 to 5 JP1 Program Enable Jumper The JP1 jumper is located under the dust cover on the back end of the upper board When the jump...

Page 15: ...downward in this manner toward Switch 1 but when your total reaches zero you are finished Try a few examples of your own and very soon you will be easily setting and reading SoftSwitches Setting and R...

Page 16: ...Values for Drive Condition Flags BCD Value Description 0 No flags are currently active 1 Slot 100 Alarm1 activated valid only if ModularBus card installed in this slot 2 Slot 200 Alarm1 activated vali...

Page 17: ...at are under user control For example the switch on the output of the OR gate is automatically set to the uppermost position as shown on the following logic drawing when Parameter 50 or 70 for Alarm2...

Page 18: ...D Values Parameter 50 70 Parameter 51 71 Parameter 52 72 Parameters 51 52 66 67 0 71 72 86 87 0 AND Alarm1 Alarm2 Note Numbers in parentheses refer to Alarm2 OR Implied AND Parameter 50 65 0 70 85 0 O...

Page 19: ...Mode 1 Linear Constant Rate 2 Non Linear Accelerating Rate 2 15 Keypad Scroll Delay 0 30 Fast Slow 10 16 Power Up Target Speed 1 Force Zero Speed 2 Force Power up Value 3 Use Previous Target Speed 3...

Page 20: ...ctivation Conditions See Flags Table 1 Below BCD 0 51 Alarm1 Logical Inverters See Flags Table 1 Below BCD 0 52 Alarm1 Logical AND Activation Conditions See Flags Table 1 Below BCD 0 53 Alarm1 Output...

Page 21: ...gs Table 2 Below BCD 0 87 Alarm2 Logical AND Activation Conditions See Flags Table 2 Below BCD 0 Parameter Memory Command Parameters 95 Restore to Factory Defaults Affects Drive Settings Only 0 Abort...

Page 22: ...S1 Main Pickup is Stalled 32 S2 Leader Pickup is Stopped Valid Only in Follower Mode 64 Jog Function Activated 128 Inhibit Function Activated 256 E Stop Function Activated 512 Drive is at Maximum Out...

Page 23: ...and its Modular Bus cards if any See Flags table 2 in the Software Parameters Parameters table for the BCD values General Setup 10 Operating Mode This Parameter defines the operating mode for the ent...

Page 24: ...display 10 00 at 300RPM then Parameter 30 would be set to 1000 Parameter 31 would be set to 300 and Parameter 13 would be set to 2 Mode 0 Fixed XXXX Mode 1 Fixed X XXX Mode 2 Fixed XX XX Mode 3 Fixed...

Page 25: ...lick to EStop Same as Mode 1 but DoubleClick is Routed to the E Stop function Mode 3 Route DoubleClick to Jog1 Same as Mode 1 but DoubleClick is Routed to the Jog1 function causing the control to temp...

Page 26: ...d In Follower Mode this Parameter is set in RPM units 26 Closed Loop Proportional P Gain Open Loop Output Percentage Maximum Closed Loop Operation Item 22 set to a value 32 In Closed Loop operation th...

Page 27: ...ate and Time Modes this value represents the RPM of the encoder to which the Display Reference corresponds In Follower Mode this value is not used 32 Signal Input 1 S1 Pulses per Revolution This is th...

Page 28: ...rogrammed JOG1 setpoint Parameter 36 The unit will start accelerating or decelerating toward the JOG1 setting at the configured accel and decel rates Once the S2 input returns to an electrically low s...

Page 29: ...to the decel setting until zero output is reached Once the UIN1 input returns to an electrically high 5V state or allowed to float disconnected the output will start to accelerate toward the previous...

Page 30: ...Alarm Conditions for further details 51 Alarm 1 Logical Activation Condition Inverters Flags Table 1 This Parameter in conjunction with Parameters 50 52 defines which conditions will result in the Al...

Page 31: ...hase of an active pulsing alarm s output 58 Alarm 1 Pulse Count This setting determines how many pulses are outputted when the alarm is activated and is configured in the pulse output style When 0 is...

Page 32: ...t would be considered distracting or awkward The alarm will automatically reset when the conditions return to normal Mode 4 Pulse Manual Reset In this mode the alarm output will pulse on and off until...

Page 33: ...t In this mode the GSDA DP D Alarm 2 output will directly control the Alarm 1 output of a Modular Bus Card installed in Slot 500 if that card supports this feature 85 Alarm 2 Logical OR Activation Con...

Page 34: ...pt the user to Copy the current environment Settings for the drive and all installed Modular Bus cards FROM whichever User Save area Settings1 or Settings2 that is not currently being used as the Work...

Page 35: ...ill be incremented at a 1 1 ratio 100 or one hour for each hour If the motor is running below the pre set value then the overall percentage that the motor is running with respect to the pre set value...

Page 36: ...as dropped below about 3mA loop broken Additionally the Fault alarm will not activate if the Target speed is zero the Inhibit input is active or an accel decel ramp is in progress The alarm cannot be...

Page 37: ...ulses per liter Set Parameter 32 S1 Pulses Per Revolution to 73 The controller is thinking in LITERS per minute but controlling the motor in REVOLUTIONS per minute The Accel and Decel rates are expres...

Page 38: ...Alarm2 OR to the Run condition s BCD value 1024 Set Parameters 71 and 72 to zero To have the GSDA AI A8 s relay output to be controlled by our Run condition Alarm2 set Parameter 81 Alarm2 Output Rout...

Page 39: ...may be producing unacceptable levels of line noise In some applications such as welding equipment a careful regiment of applying an AC line filter re routing wires dividing circuits using shielded cab...

Page 40: ...Page 40 IronHorse GSDA DP D DC Drives Accessory User Manual 1st Ed Rev A 11 11 2019 Literature Number LT183 Drawing Number A 5 4167B...

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