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Auto-Sleepers FORD TRANSIT CUSTOM AIR 2022, Owner'S Manual

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Auto-Sleepers FORD TRANSIT CUSTOM AIR 2022 Owner'S Manual Download Page 36

36

FITTED EQUIPMENT

09

FUSES

WARNING: When replacing fuses always replace a fuse with the correct value. 
NEVER replace with a higher value / rating as this could damage the wiring harness. 
If a replacement fuse ‘blows’ do not keep replacing the fuse as you could damage 
the wiring harness. Please investigate the fault and contact your dealer.

The following table shows the fuse allocation for the 12 fuses fitted to the EC328PSU.

SECTION

Fuse

Rating

Fuse Colour

Wire Colour

Description

1

20 Amps

Yellow

Brown / Blue

Leisure Battery

2

20 Amps

Yellow

Brown / Green

Leisure Battery

3

5 Amps

Tan

Brown / Yellow

Permanent supply (Radio / Fridge)

4

10 Amps

Red

Green / Blue

Water Pump 1

5

10 Amps

Red

Green / White

Water Pump 2

6

10 Amps

Red

Grey / Red

Auxiliary Supply (Awning / Entry 
Light)

7

15 Amps

Blue

Grey

Front Lights

8

15 Amps

Blue

Pink

Rear Lights

9

10 Amps

Red 

Yellow / White

12 v Sockets / TV Amplifier / 

Entertainment

10

10 Amps

Red

Black / Tracer

Fans / Heater Fans

11

5 Amps

Tan

Yellow / Green

Ignitions Supply (Heaters / Cooker)

The following table shows details of the fuse(s) located at the Leisure battery.

Battery 1

20 Amps

Yellow

Brown / Blue

Fuse remotely located near battery

Battery 2

20 Amps

Yellow

Brown / Green

Fuse remotely located near battery 
2 (where fitted)

Summary of Contents for FORD TRANSIT CUSTOM AIR 2022

Page 1: ...FORD TRANSIT CUSTOM AIR OWNER S MANUAL ...

Page 2: ...struction 1 Campervan Code 2 Preparing for the Road 3 On the Road 4 Arrival on Site 5 Safety Security 6 Connection of Services 7 Technical Specification 8 Fitted Equipment 9 Care of your Campervan 10 Service Details 11 Index 12 SECTION User Manual 2022 ...

Page 3: ...roper combinations of loads without exceeding weight capacities Your Auto Sleepers campervan conforms to the European standard of EN 1646 1 for habitation requirements relating the Health and Safety Important In the interests of safety replacement parts for appliances must conform to the manufacturer s specification and should be fitted by them or an authorised agent Model This Handbook covers the...

Page 4: ...ditions For full details of the warranty terms and conditions please refer to the Warranty Service Handbook supplied with your Auto Sleeper Contact Us You may contact Auto Sleepers at Auto Sleepers Limited Orchard Works Willersey Nr Broadway Worcestershire WR12 7QF Tel 01386 853 338 Fax 01386 858 343 Email aftersales auto sleepers co uk Web www auto sleepers co uk To enable us to deal with your qu...

Page 5: ...essive noise Children should be restrained from making excessive noise Flying kites and model aircraft and the use of items like catapults or air guns as well as ball games should not be permitted among or close to campervans Musical instruments record players radios and televisions should not be used to the inconvenience of other people on site Open and close doors quietly Power generators must b...

Page 6: ...ible pull over in order to let the other traffic pass When the vehicle is in motion it is compulsory that all passengers are seated in designated passenger seats and seat restraint straps worn Before moving off elevating roofs MUST be lowered and correctly secured and top hinged windows closed Likewise all doors and access lockers for gas containers and chemical toilets must be properly closed Ext...

Page 7: ...eabirds Do not spear fish Do not spill detergents solvents or fuel from boats as these can kill marine life When sailing moderate your speed the wash from a fast boat can destroy banks and nests Live mollusc s and crustaceans need not be collected as souvenirs dead shells can usually be found Shellfish can take years to grow and fines can be imposed for not observing national regulations Do not pu...

Page 8: ...optional equipment and personal effects such as clothing food pets bicycles etc Although there may be additional seat belts within the campervan please refer to the stated number of passengers that are allowed due to the MIRO and MTPLM Loading Correct weight distribution is a major factor in making your campervan a balanced and pleasant vehicle to drive without compromising road holding Care shoul...

Page 9: ... and door lock is set Note the electrical relays will allow the fridge to be run on the vehicle battery when the engine is running 13 Remove any external fresh water connections etc 14 Make sure any heavy articles are stored in accordance with the loading procedure Tables should also be made secure 15 Lock the campervan exterior door remember to take out your keys 16 Check your external rear view ...

Page 10: ...being left extended a buzzer positioned behind the dashboard will sound when the ignition is switched on and will continue to do so until the step has been fully retracted Changing a Light Bulb The front marker lights all lamps fitted on the back panel and the side marker lights where fitted are LED type and should not normally require any attention To change any base vehicle bulbs please refer to...

Page 11: ...e lever coloured red is located at the front of the seat and is pushed downwards to unlock the swivel mechanism Note It is necessary to lower the handbrake in order to swivel the driver s seat Ensure the first gear is engaged manual or the vehicle is placed in park automatic before lowering the handbrake See Section 9 Page 53 WARNING It is important that while the vehicle is in motion any seat swi...

Page 12: ...opping distances on grass are considerably greater than on tarmac Selecting a Pitch Carefully select when you wish to park your campervan The site should be as level as possible well drained and away from boggy areas and preferably not under or near trees Consider also how you will move your campervan when leaving the site For example on sloping ground in wet conditions pitch facing downhill Awnin...

Page 13: ...r use portable cooking or heating equipment other than electric heaters that are not of the direct radiant type as it is a fire and asphyxiation hazard 1 Do not use appliances with naked flames such as heaters or dry flammable items on the cooker or space heater 2 Make sure that combustible materials can not come into contact with hot surfaces or burners 3 Do not use additional independent gas app...

Page 14: ...e European Standards Under no circumstances must these vents be blocked or obstructed It is advised that fixed ventilation points and any protective screens are checked and cleaned if necessary on a regular basis Fresh air circulation should be allowed below the campervan when appliances are in use and when flues terminate below the floor to allow free evacuation of the products of combustion Thre...

Page 15: ...act with the unit casing which gets hot when the unit is operating 230 Volt Mains Operation Before connecting to the supply ensure that the contacts in both the plug and the socket are clean and dry and that the hook up plug is firmly located and locked into the socket The RCD must be easily accessible at all times SECTION SECURITY Chassis Number Record the chassis number and the factory job numbe...

Page 16: ...tion If the vehicle is not being used during freezing conditions the water should be drained If the vehicle is being used in such conditions refer to section 9 for details of the automatic draining of the heater and use of the water tank heaters Fresh Water Pump The fresh water pump is located inside the van in the rear of the unit Maintenance The pump is a sealed unit so no maintenance is require...

Page 17: ... sites where input of your postcode will locate the nearest filling station to your location There are many companies producing LPG but all brands are suitable for use in your vehicle LPG Re fuelling LPG re filling is simple and efficient carried out in much the same was as petrol and diesel with a hose and nozzle designed to lock onto the filling connector on the vehicle The LPG filler point is l...

Page 18: ...sing nozzles should be fitted with a nozzle shield Please report to staff if missing Filling Nozzles When connecting the nozzle to the filler valve on your vehicle always check that the locking pins are aligned There are two main types of filling nozzles used in the UK Gas Guard and De Visser Gas Guard uses a rotating barrel to lock on to the filler valve whereas De Visser uses a lever SECTION ...

Page 19: ...lever pushed forward with the handle at 12 o clock position Locate the nozzle over the lugs on the filler valve and turn the lever clockwise to lock Caution From this moment onwards ensure hands are away from the nozzle barrel 2 Pull back lever towards hose and latch it into place Ensure lever is latched securely Follow instructions on dispenser to commence dispensing Disconnect 3 Ensure hands are...

Page 20: ...amage to valves and fittings in particular the filling connection and cap Correct operation of valves regulator over pressure shut off valve and fittings All defects shall be rectified by a competent person SECTION At periods not exceeding 10 years This period is based on the date of manufacture or previous test marked on the tank The tank shall be Removed from the vehicle Stripped and subject to ...

Page 21: ...f the gas supply at the tank underneath the vehicle then remove the valve housing cover by releasing the black plastic clip Then turn the large brass knob clockwise to close the outlet valve Note When replacing the housing cover ensure that the rubber seal around the edge is located correctly in the groove ACCESS TO LPG TANK GAS OUTLET VALVE CONTROL VALVE HOUSING RELEASE CLIP TO REMOVE HOUSING GAS...

Page 22: ...que Then push the adaptor into the barbeque fitting on the vehicle and tun the red tap into the on position After use turn the tap off and release the adaptor from the fitting Under no circumstances must the barbeque point be used to fill the LPG tank to the vehicle SECTION 1 Push barbeque fitting into socket 2 Turn red tap clockwise for gas flow 3 To turn off twist tap anti clockwise and push out...

Page 23: ...er no circumstances should any fixed ventilation aperture be blocked covered either partially or fully or be modified in any manner whatsoever They should be checked at least annually for damage or blockage Screens and or grilles should be kept clean and free from dust See diagram of upper lower ventilation All ventilation complies with BS EN 721 and vents should not be obstructed in any manner as...

Page 24: ... manufacturers of gas equipment Should any soot accumulate on pans fire radiant etc or any smell be produced consult a competent installer on the correct maintenance and adjustment of burners Never check for gas leaks with a naked flame Always turn off the gas cylinder valve s or inlet to the campervan or other dwelling when gas appliances are not in use Never use gas appliances without adequate v...

Page 25: ...onnector of the supply flexible cable Remove any cover from the supply point and connect the plug at the other end of the supply flexible cable to this Switch on the main switch at the site supply point SECTION Note Use mains cable fully uncoiled and protect from traffic CAUTION Be aware that the 12V appliances except the refrigerator will not operate whilst the ignition is switched on and the veh...

Page 26: ...ver allow modification of electrical systems and appliances except by qualified persons Lampholder plugs bayonet cap adaptors should not in any circumstances be used CAUTION Electrical heaters have the potential to draw 8 amps at 2KW It is therefore advisable on two loads items greater than the supply as this may cause an overload and the circuit breaker to trip OVERSEAS CONNECTIONS Note Connectio...

Page 27: ...equipment and personal effects such as clothing food pets bicycles sailboards sports equipment etc Note 2 WARNING Under no circumstances should the maximum technically SECTION permissible laden mass of this campervan or its individual axles be exceeded Note 3 The Mass in Running Order contains provision for the mass of liquids gas etc see definition Part of this provision can be used as additional...

Page 28: ...the User Payload All optional equipment whether on the base vehicle or part of the conversion is excluded from the Mass in Running Order Personal effects are any items of any description carried by the vehicle To determine accurately if a vehicle is exceeding one of its Maximum Technically Permissible Laden Massed the vehicle with all of its load that is passengers contents luggage and external lo...

Page 29: ...29 FITTED EQUIPMENT 09 SECTION ...

Page 30: ...g User Instructions 1 Adjust the crank handle to the required length 2 Insert the crank handle end into the bayonet socket 3 Turn the crank handle anti clockwise to unroll the awning while keeping the handle down Note the awning will only open after a couple of turns 4 Unroll a maximum of 1m Then put out the support legs before unrolling further 5 Slide the support legs out the front profile 6 Adj...

Page 31: ...he battery is a 12V low maintenance leisure battery which should only be required attention at the annual habitation service End user guide for lithium batteries Your campervan is fitted with lithium LiFePO4 Habitation battery rated at 60AH equivalent to an 85AH lead acid battery and if maintained correctly should give many years of life Lithium technology has many advantages over lead acid wet ce...

Page 32: ... connection of a 20 to 120W solar panel without the need for additional components The dual regulator charges both the vehicle and leisure batteries simultaneously Enhanced Digital Control Panel with scrolling menu system battery condition voltage and current water tank levels tank and battery level warnings with batter protect circuit alarm clock and programmable timer SECTION SYSTEM OVERVIEW The...

Page 33: ...f you are unsure of any point please contact your dealer distributor for advice before use The following diagram shows the EC328PSU layout WARNING Under heavy loads the EC328PSU case may become hot ALWAYS ensure the ventilation slots have a clear flow of air Do not place combustible materials against adjacent to the EC328PSU The PSU will shutdown if overheated and will restart automatically when c...

Page 34: ...ed each time the vehicle is connected to the mains supply see section 5 1 The Miniature Circuit Breakers MCB s operate in a similar way to traditional fuses and are provided to protect the wiring installation from overload or short circuit If an overload occurs the MCB will switch off the supply If this occurs you should investigate the cause of the fault before switching the MCB back on SECTION T...

Page 35: ...isure equipment when the mains supply is connected This module supplies DC to the leisure equipment up to a maximum of 25 Amps 300 W therefore the available power is distributed between the leisure load and the battery with the leisure load taking priority as per the following example SOLAR PANEL CONVERTER The EC328PSU incorporates a built in dual channel Solar Regulator that allows the direct con...

Page 36: ...attery 2 20 Amps Yellow Brown Green Leisure Battery 3 5 Amps Tan Brown Yellow Permanent supply Radio Fridge 4 10 Amps Red Green Blue Water Pump 1 5 10 Amps Red Green White Water Pump 2 6 10 Amps Red Grey Red Auxiliary Supply Awning Entry Light 7 15 Amps Blue Grey Front Lights 8 15 Amps Blue Pink Rear Lights 9 10 Amps Red Yellow White 12 v Sockets TV Amplifier Entertainment 10 10 Amps Red Black Tra...

Page 37: ... battery manufacturer Some vehicle installations can cater for two leisure batteries connected in parallel In these cases it is recommended that two identical batteries are used The battery feed is fitted with an inline fuse between the battery and the electrical harness and is usually located immediately outside the battery compartment or within 500mm of the battery The maximum rating of this fus...

Page 38: ...r consumption to a discharge level of 10v This cut off only applies to power drawn from the battery by the leisure equipment that is controlled by the control panel power switch it will not protect the battery from discharge by the radio or other permanently connected equipment C Operation Servicing Under normal circumstances it should not be necessary to remove the battery other than for routine ...

Page 39: ...is indicated by the battery select LED off Pump ON OFF Use to turn the water pump s power on and off see menu functions The adjacent LED is illuminated when the pump power is ON Aux ON OFF Use to turn the Auxiliary power on and off see manufacturers handbook for detail of what items are operated by the auxiliary function The adjacent LED is illuminated when the auxiliary power is ON Scroll UP Use ...

Page 40: ...ir 11 9 to 14 4 Good Indication of the 230v mains supply ON mains supply on OFF mains supply off Water level in the fresh water tank 5 measurement levels If the water pump power switch is turned ON and the water level drops below 25 a warning beep will be heard and the LCD display will flash To cancel the warning press the select button The warning will not be repeated unless the water pump power ...

Page 41: ...selected battery Positive figure current being used to charge the selected battery Inaccuracies to the current reading can occur if the control panel has been replaced or batteries are removed from the installation and charged using a separate charger To re calibrate the system initially ensure the Charger is turned off at the PSU and the 12V Power is off at the Control Panel Then from the Battery...

Page 42: ...ct button to START or STOP Will have no effect if the External pump is already switched on see above Will not operate if the Internal Fresh water tank is showing 100 Full Access to set the internal clock Press the select button to select HOUR Use the up down buttons to change Press the select button to select MINUTE Use the up down buttons to change Press the select button to exit Please note the ...

Page 43: ... the select button to switch between OFF or ON The addition of a hash in the top right of the main EC325 display indicates that the event timer is set Event Timer Example Ensure the clock is set to the correct time Scroll to the Set Event Timer screen Following the instruction in section 4 3 set the ON time to 23 00 and the OFF time to 24 00 Scroll to the Event Timer screen and select ON Scroll to...

Page 44: ...upply If using a generator you also need to comply with the requirements instructions supplied with the generator Please note that some electronic generators may not be compatible with your leisure system B Switch the EC328PSU internal Power Converter OFF Locate the charger power switch on the EC328PSU and ensure the switch is in the OFF 0 position before connection to the mains supply C Connect t...

Page 45: ...olarity light is designed to illuminate when the Live and Neutral supply has been reversed crossed over If the light illuminates there is a problem with the site supply or the cable connecting the supply to your vehicle The light is designed to work on UK electrical supplies where the neutral conductor is connected to earth at the sub station If you are using your vehicle outside the UK this light...

Page 46: ... for leisure and vehicle batteries Wait 30 seconds then replace the fuses and turn the charger switch on Alternatively remove the bezel at the control panel by pulling down in the centre at the bottom unplug the control panel multi way connector wait 30 seconds then plug back in and reassemble Control Panel contrast poor Observe control panel handling instructions Remove control panel as above but...

Page 47: ...all fuses are intact and the cor rect value fuse is installed as per fuse table Equipment switched off unplugged Check equipment is switched on and connected to the 12v supply PSU overheated auto shutdown operated Reduce load on system Allow PSU to cool down PSU will automatically restart when cool Other fault Contact your Dealer Pump not working Fuse blown Turn pump on by pressing the pump button...

Page 48: ...p sensor via a 10 way connector Signal INPUT 4 x Fresh water level 2 x Waste water level 1 x Engine running 2 x battery temp sensor via a 10 way connector Fresh water negative sensed Waste water negative sensed Data IN OUT Data communication and power to Control Panel via 20 way IDC header connector IP rating IP31 Operating temperature Ambient 0 to 35 Centigrade PSU case temperature with full load...

Page 49: ...0335 1 2 29 2006 95EC IEC61000 3 2 3 1995 1 Low Voltage Directive 2006 95EC TUV 014900 A1 EN55022 Class B EN55024 Level 2 Declaration of Conformity Equipment Leisure Power Control System Model name EC328PSU EC328CP STD DLX I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced approvals The unit complies with all essential req...

Page 50: ...full ORANGE 7 Fresh sensor 25 full WHITE 6 Fresh sensor 100 full GREEN 5 Fresh sensor 50 full BLUE 4 Waste sensor 50 full PURPLE SLATE 3 Waste sensor 100 full PURPLE RED 2 Engine running signal RED YELLOW 1 Earth WHITE ORANGE C Solar Panel Input Connector Pin Function Wire Colour 3 Positive input RED 4 Not used 1 Negative input BLACK 2 Not used ...

Page 51: ...5 External Pump 5 GREEN WHITE 6 Rear Lights 1 8 PINK 7 Rear Light 2 8 PINK 8 Toilet Pump 12 PURPLE 9 12v Sockets 1 9 YELLOW WHITE 10 12v Sockets 2 9 YELLOW WHITE 1 Front Lights 1 7 SLATE 2 Front Lights 2 7 SLATE 3 Auxiliary output 6 SLATE RED 4 Fans 1 10 BLACK tracer 5 Fans 2 10 BLACK tracer E 230v Mains Input connector Pin Function Wire Colour 1 Live BROWN 2 Earth GREEN YELLOW 3 Neutral BLUE ...

Page 52: ...uarantee is given against errors or omissions This document may be updated improved over time therefore please check with your dealer supplier for update information or visit www sargentltd co uk Pin Function MCB Wire Colour 7 Live 3 BROWN 8 Earth 3 GREEN YELLOW 9 Neutral 3 BLUE 4 Live 2 BROWN 5 Earth 2 GREEN YELLOW 6 Neutral 2 BLUE 1 Live 1 BROWN 2 Earth 1 GREEN YELLOW 3 Neutral 1 BLUE ...

Page 53: ...53 FITTED EQUIPMENT 09 SECTION Swivel Cab Seats The vehicle MUST be placed in Park automatic or in Gear manual and the handbrake lowered before swivelling driver Passenger seat s ...

Page 54: ...TED EQUIPMENT 09 SECTION Tank Heaters Tank heater switches are located behind the drop down unit door Heat pads are fitted to the Fresh and Waste water tanks and should only be used in cold weather conditions ...

Page 55: ...55 FITTED EQUIPMENT 09 SECTION Wardrobe The wardrobe is equipped with a removable base panel for increased storage ...

Page 56: ... Tank Isolation Switch The Gas Tank Isolation switch is located on the panel behind the drivers seat This can be set to the Off position when no gas is required The gas will automatically shut off when the vehicle ignition is activated ...

Page 57: ...57 FITTED EQUIPMENT 09 SECTION The ventilation flap along the front of the roof canvas must be in the open position when using the vehicle for habitation purposes ...

Page 58: ... window so that the air can escape when opening the roof 1 Open the Velcro fastener of the access cover above the cabin 2 Open the Velcro fasteners of the tent fabric 3 fasteners Note Risk of damages at the tent fabric if the fasteners are not opened 3 Open Click Lock of the sleeping roof drivers side as well as passenger side ...

Page 59: ...ys be executed at the driver s side as well as the passenger s side Note After releasing the locking in step 2 it is mandatory to fold up the turning handle and subsequently secure the locking mechanism at the magnet of the roof shell in order to avoid damaging the tent fabric 5 Then the sleeping roof can be erected by means of the two handles at the roof Note The incumbency device must be folded ...

Page 60: ...door or window so that the air can escape when closing the roof 1 Reel in the access cover open the push button first 2 Fold up the incumbency device downwards before closing the roof picture 1 Check once more if the locking mechanism marked in picture 2 has been fixed to the roof shell by the magnet ...

Page 61: ...our steps 1 Fold the tent fabric up thoroughly in the area of the locking mechanism 2 Release the locking from the magnet and insert in the catch 3 The locking is fixed by turning it in clockwise direction 4 Finally the turning handle is folded upwards These steps must always be executed at the drivers side as well as the passengers side Note Make sure that the tent fabric will not be jammed in th...

Page 62: ...fix it using the three intended Velcro fasteners 8 Finally parts which are projecting laterally can be accommodated in the cavity between sleeping roof and access cover 7 Close the Velcro fastener of the access cover above the cabin Note Fix the access cover at the Velcro fastener with a certain pretension ...

Page 63: ...ally harmful extent SECTION Removing Scratches from Bodywork Scratches can be removed from both gel and painted surfaces The method depends upon the depth of the scratch as care has to be taken to avoid penetrating the paint or gel coat Very fine hairline scratches can be removed by rubbing across the line of the scratch with rubbing compound Slightly deeper scratches should be lightly wet sanded ...

Page 64: ...ment an inconspicuous piece of material is tested for colourfastness and shrinkage If in doubt please contact a professional dry cleaning company Do not apply cleaning solvents to valour piping otherwise the flock will be removed Work Surfaces Whilst these are wearing hot pans should not be placed directly on these surfaces since damage may result STAINLESS STEEL COMPONENTS Internal Do not clean s...

Page 65: ... water heater see heater section for more details and the drain taps on both the fresh water tank and waste water tank left in the open position Likewise all internal taps should be left open and the water pump run until the last traces of water have come out of the taps Take the vehicle for a short drive with all the drain taps open in order to remove the last drops of water from the taps and wat...

Page 66: ...Ensure locks and over centre catches are applied as appropriate Automotive Follow the advice laid down by base vehicle manufacturer In particular Secure the vehicle using chocks Release the handbrake to prevent the brake linings from seizing on Increase the tyre pressure to the maximum noted on the tyre side wall to prevent the tyres from becoming flat WARNING Do not exceed the maximum pressure no...

Page 67: ...panel in off position Switch to on Vehicle ignition on Switch off ignition Habitation battery not charging Main 20A fuse blown Check Replace Relay Fault Refer to dealer Contacts dirty loose on battery terminals Clean and check for tightness Battery does not hold its charge Failed battery Electrically test and replace if necessary Current being drawn Check all appliances are off when not in use Bat...

Page 68: ...ult and replace fuse with same rating Fault on fridge relay Refer to dealer Fault on fridge unit Refer to dealer 230V TROUBLESHOOTING CHART Symptom Cause Remedy 230V system inoperative No site power Check site supply RCD MCB switches tripped out Reset circuit breakers RCD MCB keeps tripping out Fault on 230V supply Refer to dealer Faulty appliance Turn off all appliances Isolate faulty appliances ...

Page 69: ...the gas system until the problem has been rectified Open all doors and windows to disperse any gas escape In the event of a leaking cylinder contact the site warden and or the local gas supplier Yellow flame Lack of primary air please note yellow tipping to the flame is normal Refer to dealer Orange flame Particles of dust or dirt in the mixing tube being carried through the burner ports Reduce th...

Page 70: ...ust as page 7 1 Intermittent operation of water pump Minor leak in water system Check push fit joints Water pump does not operate Fuse blown Find fault and replace fuse with same rating Water gauge does not operate Probe fault Refer to dealer check probe connections Slow drainage from sink shower tray Blocked breathers in waste tank Drop tank and clear breathers WATER TROUBLESHOOTING CHART ...

Page 71: ...y your keys or other vital documentation Vehicle Type Vehicle Model Auto Sleepers Production Number Keys Ignition Key Door Key if applicable Fuel Filler Key if applicable Water Filler Key Gas Compartment Key Toilet Compartment Key Alarm Code if fitted Breakdown Service Membership Number Radio Security Code Supplying Dealer Contact Number ...

Page 72: ... will be obtained before any work is done Not all of the equipment mentioned in this manual is fitted as standard to every campervan This guide is published as an aide memorial for dealers Any work carried out following the check and the sufficiency of the work in the check itself is subject to the contract between the customer and the dealer Windows Check window glazing rubber or sealing for crac...

Page 73: ...ty Check sealing has not deteriorated Check that these are not blocked INTERNAL Body Seepage Check Examine for moisture water staining of areas under windows at side of roof and at corners which could indicate water seepage problems A moisture meter should be sued where appropriate Furniture Check furniture is securely fixed Check door hinges catches and stays for satisfactory operation Dinette Se...

Page 74: ...e adequate protection Inspections It is recommended that inspections are carried out by a qualified fitter trained to GAS SAFE standards WATER SYSTEM Before operating the water system a visual check of the following items may show up an obvious leak source Fresh Water Tank Check condition fill tank and check for leaks Check the external filler and filler pipe to tank Check for satisfactory venting...

Page 75: ...hnicians Attached to this brief is a list of all the points that are checked A few customers are of the belief that this check includes rectification of faults It is stressed that this is not the case the annual service is a check ONLY of the habitation aspect of the campervan If faults are found the technician will advise you the customer of the fault and the recommended course of action to resol...

Page 76: ...ON 1 BODY MOUNTING BODY TO CHASSIS BODY TO CAB BODY RETENTION SECTION 2 WINDOWS WINDOWS SECTION 3 DOORS EXTERNAL INTERNAL SECTION 4 CHASSIS CORNER STEADIES FOLDING STEP WATER TANK MOUNTS SPARE WHEEL WHEEL BOXES SECTION 5 BODY EXTERIOR ROOF LIGHTS ROOF RACK AND LADDER MOULDINGS AND TRIM FLUE TERMINALS AIR VENTS SECTION 6 INTERNAL SEEPAGE CHECK FURNITURE DINETTE SEATS BEDS CURTAINS BLINDS NETS CAB S...

Page 77: ...LOCKING SECTION 8 GAS SYSTEM CYLINDERS REGULATOR HOSE PIPING APPLIANCES SECTION 9 WATER SYSTEM FRESH WATER TANK WASTE WATER TANK FILTER PUMP SYSTEM CHECK WASTE WATER SYSTEM COUPLINGS FLUIDS SECTION 10 ELECTRICS 12 VOLT SYSTEM BATTERIES WIRING FUSES FUSE HOLDERS APPLIANCES MAINS 230 VOLT SYSTEM SECTION 11 VENTILATION HIGH LEVEL LOW LEVEL DEALER SIGNED DATE ...

Page 78: ...78 SERVICE DETAILS 11 SECTION ...

Page 79: ...79 SERVICE DETAILS 11 SECTION ...

Page 80: ...80 SERVICE DETAILS 11 SECTION ...

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