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14

Assembly Instruction

KS 4 S12 24V DC

04

I

nstallatIon

 

step

  1: 

i

nSpeCtion

 

before

 

the

 

inStallation

Test kit for drives

Order number:                       
Application:

Supply voltage:  
Drive types: 

   

Drive current:

   

Display:

    

Ambient temperature:  
Plastic housing:  
Weight:     
Feature / equipment:    

533981

Test kit to check running direction and 
communication of drives 24V DC or 
230V AC (including batteries)
230V AC
24V DC / 230V AC
max. 3 A
drive current, battery charge 
-5 °C ... + 40 °C 
250 x 220 x 210 mm 
approx. 3,6 kg 
Control elements: 2 sw 1 button

n

ote

We recommend the use of our test kit for 
the inspection of drives with the rated 
voltage 24V= / 230V~ (see table below). 
Damaged products may not be operated 
under any circumstance.

It is imperative that the suffi ciently
mechanical stiffness of the fastener type 
as well as of the swivel range of the drive 
is observed. 
If this is not guaranteed another type of 
fastening or another type of drive must 
be selected.

!

The support surface of the frame brackets or 
casement brackets must rest completely on 
the window or frame profi le. There must be
no tilting of the fastening elements during
extension and retraction of the drives. A
safe and solid fastening must be ensured
at the window profi le.

Storage of drives at the construction site

Protective measures against damages, dust, moisture or 
contamination shall be taken. Store drives intermediately 
only in dry and well ventilated rooms.

Inspection of drives before installation

Check drives and window before installation for good
mechanical condition and completeness. The chains / spind-
les of the drives must be extendable or retractable easily. 
The casement must run smoothly and the weight must be 
in balance.  

The test procedure of drives may only be performed on a 
non-slip and secured mat or a test fi xture. During the test 
run the test element must not be interfered with. The test 
my only be conducted by or under the supervision of expert 
personnel.
For testing chain drives the chain must be extended and 
retracted at an angle of approx. 90°. The spindle tubes of 
spindle drives in round housing tubes must be secured 
against independent spinning before starting the test to 
avoid deviations in the integrated position encoder.

Inspection of the intended use

The planned use of the drive must be checked for com-
pliance with its intended use. If used otherwise the liability 
and warranty claim expires.

  

Predictable misuse 

It is imperative that foreseeable misuse of drives is avoided! 
Here are a few examples:
•  do not connect 24 V DC drives to a 230 V AC mains
 voltage,
•  observe synchronous run and sequence control by drives
  with multiple interconnection (if existing), 
•  use drives only indoors,
•  avoid additional force infl uences, e.g. transverse forces.

Testing mechanical requirements 

Prior to the start of the installation check whether :
•  the support surface and the profi le static for the load 
  transmission is suffi cient,
•  a support construction for the secure fastening of the
  drives is required,
•  cold bridges (thermal separation) are avoidable at
  action points,
•  there is suffi cient space for the swivel movement of the
 drive.
If not, counter measures must be taken!

!

C

aution

!

w

arninG

Important instructions for a safe instal-
lation. Observe all instructions, wrong 
installation may result in serious injury! 

Ubatt

fmot

Imax

Imot

__________ 

__________ 

__________ 

__________

_________ 

Imp/s

Umot

A

 A

V

       V

__________ 

 A

=

 =

=

       =

_________ 

%

0

0

A

24 V =

B

230 V ~

L

ι

L

ιι

N

PE

Prüfkoffer / Test Kit

24 V =   /  230 V~

OFF

A

B

ON

24 V =

230 V ~

Spannung

voltage

Taster

push button

Schalter

switch

 

P

reParing

 a

ssembly

Summary of Contents for KS4 S12 24V DC R

Page 1: ...KS4 S12 24V DC Chain Drive for windows according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...cket Tandem Installation step 7 Drill holes according to mounting variants Installation step 8a Swiveling drive mounting on the window frame Installation step 8b Rigid drive mounting on the window fra...

Page 3: ...ible injuries or death Failure to comply with the warning notes can re sult in minor or moderate reversible injuries Failure to comply with the warning notes can lead to damage to property warninG anD...

Page 4: ...tural smoke and heat exhaust ventilator s for ventilation without dual purpose for ventilation in accordance with EN12101 2 The need for a risk assessment at the installation site due to the reasonabl...

Page 5: ...s Contact based anti trap protection 20 ZAA 8 2 Pressure sensitive safety switch strips or Motor current monitoring systems internal and external Hold to run switch stops movement at HSK 20 mm at a cl...

Page 6: ...n assignment the electrical supply data see product lable and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly observed and adh...

Page 7: ...The types of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s technical data If necessary the cable types shall be coordinated with the competent local au...

Page 8: ...ructed in all important opera ting steps If necessary he must be advised of all remaining risks dangers The end user shall be specifically instructed that no additional forces except pushing and pulli...

Page 9: ...n FH Pullout force 1 800 N fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small wind...

Page 10: ...V S12 524180 Optional accessories PU pcs Part No M COM Click Configuration module for synchronised multi drive systems 1 524167 M COM Configuration module for synchronised multi drive systems 1 524177...

Page 11: ...fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windows Connecting cable non h...

Page 12: ...V 230V S12 524180 Optional accessories PU pcs Part No M COM Click Configuration module for synchronised multi drive systems 1 524167 M COM Configuration module for synchronised multi drive systems 1 5...

Page 13: ...inward opening Horizontal pivot Vertical pivot Frame bracket K132 Casement bracket F42 Drive swiveling Space on the frame min 28 mm 03 Values are determined in Casement weight max 30 kg m2 Casement wi...

Page 14: ...ance The test procedure of drives may only be performed on a non slip and secured mat or a test fixture During the test run the test element must not be interfered with The test my only be conducted b...

Page 15: ...frame and casement profile must be sufficient 4 The window must be in perfect mechanical condition before the installation It should open and close easily 5 The fastening material for the installation...

Page 16: ...x20 42 9 60 19 8 4 2 15 4 12 25 5 5 7 2 4 9 2 2 17 1 7 5 3 5 22 5 38 18 5 7 5 5 5 10 5 18 50 57 19 37 9 10 5x29 5 5 5x24 5 M4 M3 46 13 41 21 71 40 46 8 5 4 5 Casement bracket F42 1x baseplate 1x count...

Page 17: ...19 4 2 30 15 M4 M4 220 15 18 22 15 17 A C B 22 F42 F42 KS4 KS4 F42 F42 K132 K132 KS4 K132 K132 KS4 KS4 KS4 F42 F42 K132 FL FL FL FL RA RA RA RA stroke A B C 200 205 455 425 300 301 551 521 400 301 55...

Page 18: ...8 33 28 13 9 42 C 18 236 18 11 18 23 13 9 20 25 4 A D C B max 17 min 11 26 26 33 28 42 KS4 KS4 KS4 F41 F41 KS4 KS4 F41 F41 K134 K134 K134 K134 K134 F41 K134 K134 K134 K134 FL FL FL RA RA FL RA RA Fro...

Page 19: ...ation instruction Drehvolution KS4 9000022040 See our homepage www aumueller gmbh de Side hung window with chain stretched on one side 60 F A B m i n 4 0 0 b e i H u b 4 0 0 F A B m i n 5 0 0 b e i H...

Page 20: ...ening windows respect max pulling forces of drives cable exit power supply on top From FAB 1200 mm is a locking drive required 24 V DC 5 4 2 30 M4 220 18 A C B 22 FAH 2 bzw min Hub FAB max 1200 FAH mi...

Page 21: ...K134 FL RA view see below 8 15 18 min 20 F41 KS4 K134 reference edge only for bottom hung casements inward opening windows respect max pulling forces of drives cable exit power supply on top From FAB...

Page 22: ...using masking tape Installation step 8a Swiveling drive mounting on the window frame main closing edge or auxillary closing edge inward opening windows NSK HSK Make sure they are parallel to casement...

Page 23: ...n the casement bracket F42 with screw 4 2 M5 Connect control voltage e g using a tester and move out the chain approx 100 mm FL RA FL RA FL FL RA KS4 KS4 KS4 KS4 F42 F42 F42 4 4 5 3 3 3 6 6 18 19 30 4...

Page 24: ...n actuate all drives together parallel FL RA 18 19 30 4 2 M5 Screw the baseplate from casement bracket F42 onto casement M5 If necessary use washers Note cable routing see chapter Cable routing Note s...

Page 25: ...arallel parallel RA FL Attach drive to the frame brackets K134 Secure the drive with screws RA FL Frame brackets K134 anscrewn M5 Casement bracket F41 1x screw M3x20 2 1 Connect control voltage e g us...

Page 26: ...screw M3x20 2 1 Frame bracket K134 4x self tapping screws M5x10 3 4 Rigid drive mounting on the window frame main closing edge outward opening windows HSK 28 18 FL RA M5 parallel parallel K134 3 Note...

Page 27: ...g splitting i e by using bushings Upon removal of the glazing bead is the dan ger that the glass may fall Cable routing on or in the casement Cable crossover without protective cable hose Cable crosso...

Page 28: ...EN contact max 24 V 500 mA min 10mA M C O M Direction of travel OPEN CLOSE Polarity reversal Wire colour coding Wire colour coding DIN IEC 757 blake BK white WH brown BN blue BU green yellow GN YE gre...

Page 29: ...e by M COM Push locking hook with a screwdriver inwards and depress simultaneously drive filler plug Locking hook Remove the filler plug Individual configuration Individual configuration Aum ller chai...

Page 30: ...ndow drives were mounted which were sold by the manufacturer as incomplete machines according to instal lation declaration the possible risk to ahazard of persons must be determined evaluated and mini...

Page 31: ...le Moung the housing cover with the both screws Locking hooks at the housing cover prevent withdrawal of the plug under tensile load Five terminals to 1 5 mm2 The performances especially the fire be h...

Page 32: ...ion box M COM Click Main control unit Order number Application Rated voltage Current consumption Drive type Protection class Ambient temperature Dimensions Connection Equipment 524167 Configuration mo...

Page 33: ...nufacturer Operational readiness must be checked regularly Frequent inspection of the system for imba lance and signs of wear or damages of cables and fastening elements must be performed During maint...

Page 34: ...ty period for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No proper incoming good...

Page 35: ...eneral Terms and Conditions of aum ller automatIc GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions Certi...

Page 36: ...9000022001_V1 4_KW41 20...

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