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8

Assembly Instruction

KS 4 S12 24V DC

01

n

ote

Ambient conditions

The product may not be subjected to impacts or falls, or to 
vibrations, moisture, aggressive vapors or other harmful en-
vironments, unless the manufacturer released it for one or 
more of these environmental conditions.
• 

Operation:

 

  Ambient temperature:   -5 °C … +60°C
  Relative humidity:     < 90% less 20°C;
        < 

50% 

less 

40°C;

        no 

formation 

of 

condensation

      Observe temperature range during
      installation!

• 

Transport / Storage:

  Storage temperature:   -5°C … +40°C
  Relative humidity:     < 60%

Accident prevention regulations and workmen’s
compensation insurance guidelines

For work on or in a building or building part the provisi-
ons and instructions of the respective accident prevention
regulations (local workmen’s compensation insurance
guidelines) shall be observed and adhered to.

Declaration of Conformity and of Incorporation

The drive is manufactured and inspected in accordance with 
European guidelines. The respective Declaration of Con-
formity and of Incorporation is on hand.

In case that the use of the drive differs from the in-
tended use, a risk evaluation for the power operated 
window shall be performed and a Declaration of Con-
formity according Machinery Directive 2006 / 42 / EG 
issued.

Commissioning, operation and maintenance

After the installation and after each modifi cation in the set 
up all functions shall be checked with a trial run. It shall 
be ensured that drive and casement are set correctly and 
that security systems, if available, are functioning properly.

After the installation of the system is completed the
end-user shall be instructed in all important opera-
ting steps. 

If necessary, he must be advised of all remaining

risks / dangers. 
The end-user shall be specifi cally instructed that no
additional forces, except pushing and pulling forces in the 
opening and closing direction of the casement, may be
applied to the spindle, chain or lever of the drive. 

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ote

Post warning signs!

Other persons must be kept away from 
the casement when a hold-to-run switch  
(pushbutton) is operated or when a 
window, which has been opened by a 
smoke and heat exhaust system, is clo-
sing! 
The operating element of hold-to-run
switches must be installed within di-
rect view from the window, but apart 
from moving elements. If the switch is 
not a key-operated switch it must be
installed at a minimum height of 1,5 m 
and inaccessible to the public!
Do not allow children to play with
permanently mounted control devices 
and keep remote controls out of reach 
for children!

!

C

aution

!

C

aution

!

C

aution

During cleaning, maintenance work and while 
exchanging parts the drive must be comple-
tely disconnected from the power supply and 
secured against unintentional reactivation. 

During the proper assembly of drives with mounting
elements at a window, and the connection to an external 
control unit, the interfaces resulting from mechanical and
electrical performance characteristics of single elements 
shall be observed.

Replacement parts, fasteners and controls

The drive shall only be operated with control devices from 
the same manufacturer. There is no liability, warranty or 
customer service if third-party parts are used. Exclusively 
original spare parts of the manufacturer shall be used for 
mounting elements or expansions.

!

w

arninG

Do not actuate the drive or the case-
ment when repair or re-setting works are
performed!

s

afety

 i

nstruCtions

Summary of Contents for KS4 S12 24V DC R

Page 1: ...KS4 S12 24V DC Chain Drive for windows according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...cket Tandem Installation step 7 Drill holes according to mounting variants Installation step 8a Swiveling drive mounting on the window frame Installation step 8b Rigid drive mounting on the window fra...

Page 3: ...ible injuries or death Failure to comply with the warning notes can re sult in minor or moderate reversible injuries Failure to comply with the warning notes can lead to damage to property warninG anD...

Page 4: ...tural smoke and heat exhaust ventilator s for ventilation without dual purpose for ventilation in accordance with EN12101 2 The need for a risk assessment at the installation site due to the reasonabl...

Page 5: ...s Contact based anti trap protection 20 ZAA 8 2 Pressure sensitive safety switch strips or Motor current monitoring systems internal and external Hold to run switch stops movement at HSK 20 mm at a cl...

Page 6: ...n assignment the electrical supply data see product lable and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly observed and adh...

Page 7: ...The types of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s technical data If necessary the cable types shall be coordinated with the competent local au...

Page 8: ...ructed in all important opera ting steps If necessary he must be advised of all remaining risks dangers The end user shall be specifically instructed that no additional forces except pushing and pulli...

Page 9: ...n FH Pullout force 1 800 N fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small wind...

Page 10: ...V S12 524180 Optional accessories PU pcs Part No M COM Click Configuration module for synchronised multi drive systems 1 524167 M COM Configuration module for synchronised multi drive systems 1 524177...

Page 11: ...fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windows Connecting cable non h...

Page 12: ...V 230V S12 524180 Optional accessories PU pcs Part No M COM Click Configuration module for synchronised multi drive systems 1 524167 M COM Configuration module for synchronised multi drive systems 1 5...

Page 13: ...inward opening Horizontal pivot Vertical pivot Frame bracket K132 Casement bracket F42 Drive swiveling Space on the frame min 28 mm 03 Values are determined in Casement weight max 30 kg m2 Casement wi...

Page 14: ...ance The test procedure of drives may only be performed on a non slip and secured mat or a test fixture During the test run the test element must not be interfered with The test my only be conducted b...

Page 15: ...frame and casement profile must be sufficient 4 The window must be in perfect mechanical condition before the installation It should open and close easily 5 The fastening material for the installation...

Page 16: ...x20 42 9 60 19 8 4 2 15 4 12 25 5 5 7 2 4 9 2 2 17 1 7 5 3 5 22 5 38 18 5 7 5 5 5 10 5 18 50 57 19 37 9 10 5x29 5 5 5x24 5 M4 M3 46 13 41 21 71 40 46 8 5 4 5 Casement bracket F42 1x baseplate 1x count...

Page 17: ...19 4 2 30 15 M4 M4 220 15 18 22 15 17 A C B 22 F42 F42 KS4 KS4 F42 F42 K132 K132 KS4 K132 K132 KS4 KS4 KS4 F42 F42 K132 FL FL FL FL RA RA RA RA stroke A B C 200 205 455 425 300 301 551 521 400 301 55...

Page 18: ...8 33 28 13 9 42 C 18 236 18 11 18 23 13 9 20 25 4 A D C B max 17 min 11 26 26 33 28 42 KS4 KS4 KS4 F41 F41 KS4 KS4 F41 F41 K134 K134 K134 K134 K134 F41 K134 K134 K134 K134 FL FL FL RA RA FL RA RA Fro...

Page 19: ...ation instruction Drehvolution KS4 9000022040 See our homepage www aumueller gmbh de Side hung window with chain stretched on one side 60 F A B m i n 4 0 0 b e i H u b 4 0 0 F A B m i n 5 0 0 b e i H...

Page 20: ...ening windows respect max pulling forces of drives cable exit power supply on top From FAB 1200 mm is a locking drive required 24 V DC 5 4 2 30 M4 220 18 A C B 22 FAH 2 bzw min Hub FAB max 1200 FAH mi...

Page 21: ...K134 FL RA view see below 8 15 18 min 20 F41 KS4 K134 reference edge only for bottom hung casements inward opening windows respect max pulling forces of drives cable exit power supply on top From FAB...

Page 22: ...using masking tape Installation step 8a Swiveling drive mounting on the window frame main closing edge or auxillary closing edge inward opening windows NSK HSK Make sure they are parallel to casement...

Page 23: ...n the casement bracket F42 with screw 4 2 M5 Connect control voltage e g using a tester and move out the chain approx 100 mm FL RA FL RA FL FL RA KS4 KS4 KS4 KS4 F42 F42 F42 4 4 5 3 3 3 6 6 18 19 30 4...

Page 24: ...n actuate all drives together parallel FL RA 18 19 30 4 2 M5 Screw the baseplate from casement bracket F42 onto casement M5 If necessary use washers Note cable routing see chapter Cable routing Note s...

Page 25: ...arallel parallel RA FL Attach drive to the frame brackets K134 Secure the drive with screws RA FL Frame brackets K134 anscrewn M5 Casement bracket F41 1x screw M3x20 2 1 Connect control voltage e g us...

Page 26: ...screw M3x20 2 1 Frame bracket K134 4x self tapping screws M5x10 3 4 Rigid drive mounting on the window frame main closing edge outward opening windows HSK 28 18 FL RA M5 parallel parallel K134 3 Note...

Page 27: ...g splitting i e by using bushings Upon removal of the glazing bead is the dan ger that the glass may fall Cable routing on or in the casement Cable crossover without protective cable hose Cable crosso...

Page 28: ...EN contact max 24 V 500 mA min 10mA M C O M Direction of travel OPEN CLOSE Polarity reversal Wire colour coding Wire colour coding DIN IEC 757 blake BK white WH brown BN blue BU green yellow GN YE gre...

Page 29: ...e by M COM Push locking hook with a screwdriver inwards and depress simultaneously drive filler plug Locking hook Remove the filler plug Individual configuration Individual configuration Aum ller chai...

Page 30: ...ndow drives were mounted which were sold by the manufacturer as incomplete machines according to instal lation declaration the possible risk to ahazard of persons must be determined evaluated and mini...

Page 31: ...le Moung the housing cover with the both screws Locking hooks at the housing cover prevent withdrawal of the plug under tensile load Five terminals to 1 5 mm2 The performances especially the fire be h...

Page 32: ...ion box M COM Click Main control unit Order number Application Rated voltage Current consumption Drive type Protection class Ambient temperature Dimensions Connection Equipment 524167 Configuration mo...

Page 33: ...nufacturer Operational readiness must be checked regularly Frequent inspection of the system for imba lance and signs of wear or damages of cables and fastening elements must be performed During maint...

Page 34: ...ty period for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No proper incoming good...

Page 35: ...eneral Terms and Conditions of aum ller automatIc GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions Certi...

Page 36: ...9000022001_V1 4_KW41 20...

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