background image

7

Assembly Instruction

KS 4 S12 24V DC R

S

AFETY

 

INSTRUCTIONS

safety scissors 

!

W

ARNING

!

W

ARNING

Crush and shear points

To avoid injuries, 

crushing and shear points

 between

casement and frame must be secured 

against entrapment 

up to an installation height of 2,5 meters above the 
fl oor 

with appropriate measures. This can be achieved e.g. 

by using contact-based or contactless protective devices 
against entrapment, which stop the motion through cont-
act or through interruption by a person. At a force higher 
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element 
must indicate this clearly. 

Unintentional or independent opening or falling

Casements are to be hinged or secured such way that in 
case one of the mounting elements fails it will not crash / 
slam down or move in an uncontrolled manner by e.g. using 
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or 
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The 
safety scissors must be adjusted to the opening stroke of 
the drive (see technical data) to avoid blocking. The opening 
width of the safety scissors must be bigger than the drive 
stroke.

Routing cables and electrical connection 

Routing or installing electrical lines and connections may 
be performed only by approved specialist companies. Never 
operate drives, control units, operating elements and sen-
sors at operating voltages and connections contrary to the 
specifi cations of the manufacturer.
All relevant instructions shall be observed for the in-
stallation, specifi cally:
•  VDE 0100  Setting up high-voltage systems up to 1000 V
•  VDE 0815  Wiring cables
•  Specimen Guideline on Conduits German designation
 (MLAR).

Commissioning, operation and maintenance

After the installation and after each modifi cation in the set 
up all functions shall be checked with a trial run. It shall 
be ensured that drive and casement are set correctly and 
that security systems, if available, are functioning properly.
After the installation of the system is completed the
end-user shall be introduced to all important operating 
steps. If necessary, he must be advised of all remaining risks /
dangers. 
The end-user shall be instructed in intended use of the
drives and, if necessary, the safety instructions. The end-user 
shall be specifi cally instructed that no additional forces, 
except for the pressure and tension in the opening and
closing direction of the casement, may be applied to the 
spindle, chain or lever of the drive. 

The types of cable, cable lengths and cross-sections shall 
be selected in accordance with the manufacturer’s technical 
data. If necessary, the cable types shall be coordinated with 
the competent local authorities and energy supply com-
panies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may 
not be fl ush-mounted. Freely suspended cables shall be 
equipped with strain reliefs.

Clamping points shall be checked for tightness of threa-
ded connections and cable ends. Access to junction boxes,
clamping points and external drive control systems shall be 
ensured for maintenance work. 

Damaged mains supply lines of drives 
with plug connectors may only be re-
placed by the manufacturer or qualifi ed 
service / maintenance personnel!
Power cables which are fi xed to the drive 
casing cannot be replaced. If the cable is 
damaged the device must be scrapped!

The movable casement must be secured 
against unintentional or independent 
opening as well as falling down.

All-pole disconnecting devices shall be instal-
led in the permanent electrical installation or 
external Control Unit for the drive. 
The mains supply lines 230 V / 400 V AC shall 
be protected separately!

Cables must be laid such way that they cannot 
be sheared off, twisted or bent during opera-
tion. Drive cables laid into closed window 
profi les must be protected by insulating
tubes with a suffi cient temperature resistance. 
Through holes shall be equipped with cable 
sleeves!

01

Summary of Contents for KS4 1000 S12 24V R

Page 1: ...KS4 S12 24V DC R CHAIN DRIVE FOR WINDOWS according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...EP 6A Swiveling drive mounting on the window frame INSTALLATION STEP 6B Rigid drive mounting on the window frame inward opening windows INSTALLATION STEP 6C Rigid drive mounting on the casement inward...

Page 3: ...y WARNING AND SAFETY SYMBOLS IN THESE IN STRUCTIONS The symbols used in the instructions shall be strictly observed and have the following meaning Caution Warning Danger due to electric current Cautio...

Page 4: ...of 200 mm by a simultaneous speed of 15 mm s at the HSK in closing direction Application as NSHEV natural smoke and heat exhaust ventilators for ventilation without dual function for ventilation in ac...

Page 5: ...at a closing force of 150 N at HSK 20 ZAA 5 Operating element in direct range of vision a Key switch or b other switch then installation 1 5 m inaccessible for public 7 12 1 RISK EVALUATION Risk cove...

Page 6: ...The connection assignment the electrical supply data see machine plate and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly ob...

Page 7: ...d with a trial run It shall be ensured that drive and casement are set correctly and that security systems if available are functioning properly After the installation of the system is completed the e...

Page 8: ...he drive shall only be operated with control devices from the same manufacturer There is no liability warranty or customer service if third party parts are used Exclusively original replacement parts...

Page 9: ...FH Pullout force 1 800 N fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windo...

Page 10: ...Specify at order stage 1 4 516004 5 9 516004 10 49 516004 50 99 516004 up 100 516004 Microprocessor programming S12 Electronic stroke reduction 524190 Special functions 524180 Optional accessories PU...

Page 11: ...NSTALLATION STEP 4D Frame bracket K134 Casement bracket F41 Drive fixed Space on the casement min 26 mm Frame assembly A Drive stationary inward opening Stroke FAH min 200 200 300 250 400 350 500 400...

Page 12: ...and completeness The chains spind les of the drives must be extendable or retractable easily The casement must run smoothly and the weight must be in balance The test procedure of drives may only be p...

Page 13: ...ALLATION PREPARATION The following conditions must be fulfilled for the instal lation of the drives so they can be properly assembled with other parts and constructed to a complete machine at the wind...

Page 14: ...24924 M5 4 5 5x9 5 15 14 10 5x14 5 M3x20 42 9 60 19 8 4 2 15 4 12 25 5 5 7 2 4 9 2 2 17 1 7 5 3 5 22 5 38 18 5 7 5 5 5 10 5 18 50 57 19 37 9 10 5x29 5 5 5x24 5 M4 M3 46 13 41 21 71 40 46 8 5 4 5 Casem...

Page 15: ...F42 9 7 17 1 12 19 30 18 228 5 A B 18 18 15 27 15 4 2 5 19 4 2 30 15 M4 M4 220 15 18 22 15 17 A B 22 F42 F42 KS4 KS4 F42 F42 K132 K132 KS4 K132 K132 KS4 KS4 KS4 F42 F42 K132 FL FL FL FL RA RA RA RA A...

Page 16: ...SK HSK 05 HOLE LAYOUTS FOR FRAME BRACKETS AND CASEMENT BRACKETS 42 18 236 18 8 15 18 29 29 20 25 4 A B min 8 33 28 13 9 42 18 236 18 11 18 23 13 9 20 25 4 A B max 17 min 11 26 26 33 28 KS4 KS4 KS4 F41...

Page 17: ...ORDING TO MOUNTING VARIANTS Secure fasteners against loosening e g by applying removable thread locking compound such as Loctite L O C T I T E Carefully clear away drilling swarfs to prevent seals fro...

Page 18: ...bracket F42 with screw 4 2 M5 Connect control voltage e g using a tester and move out the chain approx 100 mm FL RA FL RA FL FL RA KS4 KS4 KS4 KS4 F42 F42 F42 4 4 5 3 3 3 6 6 18 19 30 4 2 M5 KS4 4 NSK...

Page 19: ...ti drive operation actuate all drives together parallel FL RA 18 19 30 4 2 M5 Screw the baseplate from casement bracket F42 onto casement M5 If necessary use washers Note cable routing see chapter CAB...

Page 20: ...orresponding to the used screws M5 parallel 42 2 parallel RA FL Attach drive to the frame brackets K134 Secure the drive with screws RA FL Frame brackets K134 anscrewn M5 Casement bracket F41 1x screw...

Page 21: ...with screws M5 Casement bracket F41 1x screw M3x20 2 1 RA FL F41 1 M5 Frame bracket K134 4x screw M5x10 3 4 RIGID DRIVE MOUNTING ON THE WINDOW FRAME main closing edge outward opening windows HSK 28 1...

Page 22: ...ing off kinking splitting i e by using bushings Upon removal of the glazing bead is the dan ger that the glass may fall Cable routing on or in the casement Cable crossover without protective cable hos...

Page 23: ...24 V 500 mA min 10mA M C O M ELECTRIC CONNECTION Direction of travel OPEN CLOSE Polarity reversal Wire colour coding Wire colour coding DIN IEC 757 blake BK white WH brown BN blue BU green yellow GN Y...

Page 24: ...nwards and depress simultaneously drive filler plug Locking hook Remove the filler plug Individual configuration Individual configuration AUM LLER chain drives have an integrated cable routing with co...

Page 25: ...by the manufacturer as incomplete machines according to instal lation declaration the possible risk to ahazard of persons must be determined evaluated and minimized by taking appropriate technical mea...

Page 26: ...ble Moung the housing cover with the both screws Locking hooks at the housing cover prevent withdrawal of the plug under tensile load Five terminals to 1 5 mm2 The performances especially the fire be...

Page 27: ...unction box M COM Click Main control unit Order number Application Rated voltage Current consumption Drive type Protection class Ambient temperature Dimensions Connection Equipment 524167 Main control...

Page 28: ...spray observe the instructions of the manu facturer of this window system 8 Check peripheral seal remove contaminations or replace 9 Perform cleaning to maintain functionality e g clean extending ele...

Page 29: ...l provisions and applies to the country in which the product has been acquired The warranty includes material and manufacturing defects incurred during normal use The warranty period for delivered mat...

Page 30: ...30 Assembly Instruction KS4 S12 24V DC R CERTIFICATES 08...

Page 31: ...sure that the data and information are as correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document a...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

Reviews: