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28

Assembly Instruction

KS 4 S12 24V DC R

M

AINTENANCE

 

AND

 

REPAIR

H

ELP

 

IN

 

CASE

 

OF

 M

ALFUNCTIONS

, R

EPAIRS

 

AND

 

M

AINTENANCE

Professional repair of a defect drive can only be performed at the
manufacturer’s factory or manufacturer-certifi ed specialist company.
Unauthorized opening or manipulation of the drive terminates warranty.

1.   Exchange defect drives or have them repaired by the manufacturer.
2.   In case of problems during installation or normal operation the
 

following table might be useful:

M

AINTENANCE

 

AND

 

MODIFICATION

To ensure continuous function and safety of the drive periodic maintenan-
ce by a specialist company is required at least once a year (as mandated 
by law for smoke and heat exhaust systems). Operational readiness must 
be checked regularly. Frequent inspection of the system for imbalance 
and signs of wear or damages of cables and fastening elements must be 
performed. 
During maintenance contaminations must be removed from the drive. 
Fastenings and clamping screws must be checked for tightness. Test runs 
during the opening and closing procedure of the devices must be per-
formed.
The drive itself is maintenance-free. Defect devices may only be repaired 
in our factory. Only replacement parts of the manufacturer may be used. 
When the connection cable of this device is damaged it must be replaced 
by the manufacturer or his customer service or a similarly qualifi ed per-
son to avoid endangerment. 
It is recommended to conclude a maintenance contract. A sample main-
tenance contract can be downloaded from the homepage of

Firm Aumüller Aumatic GmbH

 

(

www.aumueller-gmbh.de

). 

While cleaning the windows, drives may not have direct contact with 
water or cleaning agents. Drives must be protected from dirt and dust 
during the construction phase or renovations.

Maintenance process

1.

  Open or extend power-operated casement completely.

2.

  Completely disconnect the system from the mains and secure it 

 

against automatic or manual activation.

3.

  Check windows and fi ttings for damages.

4.

  Check all mechanical fastenings (if required, observe information on

 

torques in installation instructions). 

5.

  Check electric drives for damages and contaminations.

6.

  Check connecting cables (drive cable) for:

 

- tightness of the cable screw

 

- functionality of the strain relief

 - 

damages

7.

  Check the mobility of hinges and fi ttings and re-adjust or apply

 

lubricant, e.g. silicone spray (observe the instructions of the manu-

 

facturer of this window system).

8.

  Check peripheral seal, remove contaminations or replace. 

9.

  Perform cleaning to maintain functionality (e.g. clean extending

 

elements of the drive, such as chains or spindles by damp wiping them 

 

with acid or lye-free agents and drying them and, if required, lubricate 

 

them with cleansing oil e.g., Ballistol).

10.

 Turn on operating voltage.

11.

 Open and close the power-operated window via the operating

 

voltage (functional test). 

12.

 If available, check and re-adjust protection systems of the safe guard

 

fi xture.

13.

 Check the intactness of the CE label at the power-operated system 

 

(e.g. SHEV/Natural smoke and heat exhaust ventilators).

14.

 Check the intactness of warning instructions and labels at the

 respective 

drive. 

15.

 Perform a risk assessment in accordance with Machinery Directive

 

2006 / 42 / EG, if required, e.g. after modifying the machine.

Problem

Possible causes

Possible solutions

Drive does not 
start

•  Duration of mains

power supply too short

•  Drive run direction not

correct

•  Connecting cable not

connected

•  Power supply / Control

Unit voltage incorrect, 
too high or too low (see 
data sheet)

•  No mains supply to

power supply unit /
Control Unit 
(no voltage)

•  Drive has shut down

on overload 

•  Adjust supply voltage

as specifi ed in the 
technical documen-
tation

•  Check drive cables

change polarity

•  Check all connection

cables

•  Check power supply unit

and replace if necessary

•  Connect power supply

•  First move drive in 

CLOSE direction

Drive doesn‘t 
start after 
having been 
in operation 
several times

•  Operating time has been 

exceeded, drive has 
been overheated

•  See possible solutions

above associated with 
„Drive doesn‘t start“

•  Wait until drive has

cooled down and start 
again

•  See possible solutions

associated with: 
“Drive doesn‘t start“

Drive doesn‘t 
close

• Safety mechanism has 
 been 

triggered

•  See possible solutions

above associated with 
„Drive doesn‘t start“

•  Release safety area for

operation and briefl y 
move the drive in OPEN 
direction

•  See possible solutions

associated with: 
“Drive doesn‘t start”

Drive travels 
uncontrolled in 
open and close 
direction

•  Residual ripple of power
     supply / control unit too   
      hight

• 
•  Fault in power supply 

unit / control unit

•  Adjust drive voltage to

the required value of 
drive. (values see data 
sheet of drive)

•  Check output voltage of

power supply unit or 
control unit

Drive closes,
but after about 
10 mm the drive 
open

•  Close the window out-

side the 40 mm    
(Soft run mode).

•  Drive mounted so, that

the closing process 
takes place within the
40 mm (e.g. use spacer    
under the casement 
bracket).

07

Summary of Contents for KS4 1000 S12 24V R

Page 1: ...KS4 S12 24V DC R CHAIN DRIVE FOR WINDOWS according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...EP 6A Swiveling drive mounting on the window frame INSTALLATION STEP 6B Rigid drive mounting on the window frame inward opening windows INSTALLATION STEP 6C Rigid drive mounting on the casement inward...

Page 3: ...y WARNING AND SAFETY SYMBOLS IN THESE IN STRUCTIONS The symbols used in the instructions shall be strictly observed and have the following meaning Caution Warning Danger due to electric current Cautio...

Page 4: ...of 200 mm by a simultaneous speed of 15 mm s at the HSK in closing direction Application as NSHEV natural smoke and heat exhaust ventilators for ventilation without dual function for ventilation in ac...

Page 5: ...at a closing force of 150 N at HSK 20 ZAA 5 Operating element in direct range of vision a Key switch or b other switch then installation 1 5 m inaccessible for public 7 12 1 RISK EVALUATION Risk cove...

Page 6: ...The connection assignment the electrical supply data see machine plate and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly ob...

Page 7: ...d with a trial run It shall be ensured that drive and casement are set correctly and that security systems if available are functioning properly After the installation of the system is completed the e...

Page 8: ...he drive shall only be operated with control devices from the same manufacturer There is no liability warranty or customer service if third party parts are used Exclusively original replacement parts...

Page 9: ...FH Pullout force 1 800 N fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windo...

Page 10: ...Specify at order stage 1 4 516004 5 9 516004 10 49 516004 50 99 516004 up 100 516004 Microprocessor programming S12 Electronic stroke reduction 524190 Special functions 524180 Optional accessories PU...

Page 11: ...NSTALLATION STEP 4D Frame bracket K134 Casement bracket F41 Drive fixed Space on the casement min 26 mm Frame assembly A Drive stationary inward opening Stroke FAH min 200 200 300 250 400 350 500 400...

Page 12: ...and completeness The chains spind les of the drives must be extendable or retractable easily The casement must run smoothly and the weight must be in balance The test procedure of drives may only be p...

Page 13: ...ALLATION PREPARATION The following conditions must be fulfilled for the instal lation of the drives so they can be properly assembled with other parts and constructed to a complete machine at the wind...

Page 14: ...24924 M5 4 5 5x9 5 15 14 10 5x14 5 M3x20 42 9 60 19 8 4 2 15 4 12 25 5 5 7 2 4 9 2 2 17 1 7 5 3 5 22 5 38 18 5 7 5 5 5 10 5 18 50 57 19 37 9 10 5x29 5 5 5x24 5 M4 M3 46 13 41 21 71 40 46 8 5 4 5 Casem...

Page 15: ...F42 9 7 17 1 12 19 30 18 228 5 A B 18 18 15 27 15 4 2 5 19 4 2 30 15 M4 M4 220 15 18 22 15 17 A B 22 F42 F42 KS4 KS4 F42 F42 K132 K132 KS4 K132 K132 KS4 KS4 KS4 F42 F42 K132 FL FL FL FL RA RA RA RA A...

Page 16: ...SK HSK 05 HOLE LAYOUTS FOR FRAME BRACKETS AND CASEMENT BRACKETS 42 18 236 18 8 15 18 29 29 20 25 4 A B min 8 33 28 13 9 42 18 236 18 11 18 23 13 9 20 25 4 A B max 17 min 11 26 26 33 28 KS4 KS4 KS4 F41...

Page 17: ...ORDING TO MOUNTING VARIANTS Secure fasteners against loosening e g by applying removable thread locking compound such as Loctite L O C T I T E Carefully clear away drilling swarfs to prevent seals fro...

Page 18: ...bracket F42 with screw 4 2 M5 Connect control voltage e g using a tester and move out the chain approx 100 mm FL RA FL RA FL FL RA KS4 KS4 KS4 KS4 F42 F42 F42 4 4 5 3 3 3 6 6 18 19 30 4 2 M5 KS4 4 NSK...

Page 19: ...ti drive operation actuate all drives together parallel FL RA 18 19 30 4 2 M5 Screw the baseplate from casement bracket F42 onto casement M5 If necessary use washers Note cable routing see chapter CAB...

Page 20: ...orresponding to the used screws M5 parallel 42 2 parallel RA FL Attach drive to the frame brackets K134 Secure the drive with screws RA FL Frame brackets K134 anscrewn M5 Casement bracket F41 1x screw...

Page 21: ...with screws M5 Casement bracket F41 1x screw M3x20 2 1 RA FL F41 1 M5 Frame bracket K134 4x screw M5x10 3 4 RIGID DRIVE MOUNTING ON THE WINDOW FRAME main closing edge outward opening windows HSK 28 1...

Page 22: ...ing off kinking splitting i e by using bushings Upon removal of the glazing bead is the dan ger that the glass may fall Cable routing on or in the casement Cable crossover without protective cable hos...

Page 23: ...24 V 500 mA min 10mA M C O M ELECTRIC CONNECTION Direction of travel OPEN CLOSE Polarity reversal Wire colour coding Wire colour coding DIN IEC 757 blake BK white WH brown BN blue BU green yellow GN Y...

Page 24: ...nwards and depress simultaneously drive filler plug Locking hook Remove the filler plug Individual configuration Individual configuration AUM LLER chain drives have an integrated cable routing with co...

Page 25: ...by the manufacturer as incomplete machines according to instal lation declaration the possible risk to ahazard of persons must be determined evaluated and minimized by taking appropriate technical mea...

Page 26: ...ble Moung the housing cover with the both screws Locking hooks at the housing cover prevent withdrawal of the plug under tensile load Five terminals to 1 5 mm2 The performances especially the fire be...

Page 27: ...unction box M COM Click Main control unit Order number Application Rated voltage Current consumption Drive type Protection class Ambient temperature Dimensions Connection Equipment 524167 Main control...

Page 28: ...spray observe the instructions of the manu facturer of this window system 8 Check peripheral seal remove contaminations or replace 9 Perform cleaning to maintain functionality e g clean extending ele...

Page 29: ...l provisions and applies to the country in which the product has been acquired The warranty includes material and manufacturing defects incurred during normal use The warranty period for delivered mat...

Page 30: ...30 Assembly Instruction KS4 S12 24V DC R CERTIFICATES 08...

Page 31: ...sure that the data and information are as correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document a...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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