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4

Assembly Instruction

KS 4 S12 24V DC R

By attaching the drive to a movable
element of the window a so-called
“power-operated window” is created
which, according to the Machinery
Directive  2006 / 42 / EG,  represents  a
machine.

Attention must be paid to possible
hazards when used with tilting or
rotating windows, whose secondary
closing edges are located at less than
2,5 m installation height above the fl oor, 
under consideration of the Control Unit 
and usage!

N

OTE

!

W

ARNING

P

RELIMINARY

 

REMARK

01

I

NTENDED

 

USE

Area of application / Scope of application

This drive is intended for the electromotive opening and
closing of windows in facade and roof areas. 

The prime task of this product

, in combination with 

a window and a suitable external control unit, 

is to

evacuate hot smoke and combustion gases in case
of fi re

, to safe human lives and protect material

assets. Furthermore, combined with a suitable external
control unit, the electromotive operated window ensures

fresh air supply for the natural ventilation

 of the

building.

Intended use according to the Declaration of Con-
formity

The drive is intended for stationary installation and
electrical connection at the window as part of a building.

In accordance with the attached Declaration of Confor-
mity the drive, in combination with an external Control
Unit from A

UMÜLLER

, is released for its intended use at a

power-operated window 

without an additional on-site

risk assessment

 for the following use:

•  Application for natural ventilation
 



with an installation height of the drive of at least

 

 

2,5 m above the fl oor, or

 



with an opening width at the HSK of the operated 

 

 

element of < 200 mm by a simultaneous speed of

 

 

< 15 mm/s at the HSK in closing direction.

•   

Application as NSHEV (natural smoke and heat 

   

exhaust ventilators) for ventilation without dual

   

function for ventilation in accordance with

   EN12101-2.

The need for a risk assessment at the installation site 
due to the reasonably foreseeable misuse.
A risk assessment in accordance with the Machinery 
Directive  2006 / 42 / EG

 for the usage of the power-

operated window 

for natural ventilation is absolutely 

necessary 

under the following conditions:

•  the installation height of the drive is < 2,5 m above the
 fl 

oor 

and

•  the opening width at the HSK > 200 mm, 

or

•  the closing speed at the HSK is > 15 mm/s, 

or

•  the opening speed at the HSK is > 50 mm/s, 

or

•  the closing force at the HSK is > 150 N

The following fl ow chart can be applied, which also includes 
the protective measures in accordance with EN 60335-2-
103/2016-05.

We as manufacturers are well aware of our duties and 
responsibilities regarding the development, manufactu-
ring and placing of safe window drives on the market and
consistently implement them. Ultimately, however, we have 
no direct infl uence on the usage of our drives. Therefore,
as a precaution, we point out the following:

• The 

constructor or his agent

 (architect, specialist 

 planner) 

are obligated

 by law 

to evaluate the

  hazards to persons

, originating from the usage,

  installation position, opening parameters as well as 
  the planned type of installation of the power
  operated window and the external Control Unit,
 already 

in the planning phase and to establish

 

necessary protective measures

• The 

constructor / manufacturer

 of the machine

 “power-operated window” 

must implement

 the 

 planned 

protective measures

 at the installation site 

  or, if not yet established, 

determine them

 by theire

  own responsibility and detect or 

minimize possible

 remaining 

risks

.  

Summary of Contents for KS4 1000 S12 24V R

Page 1: ...KS4 S12 24V DC R CHAIN DRIVE FOR WINDOWS according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...EP 6A Swiveling drive mounting on the window frame INSTALLATION STEP 6B Rigid drive mounting on the window frame inward opening windows INSTALLATION STEP 6C Rigid drive mounting on the casement inward...

Page 3: ...y WARNING AND SAFETY SYMBOLS IN THESE IN STRUCTIONS The symbols used in the instructions shall be strictly observed and have the following meaning Caution Warning Danger due to electric current Cautio...

Page 4: ...of 200 mm by a simultaneous speed of 15 mm s at the HSK in closing direction Application as NSHEV natural smoke and heat exhaust ventilators for ventilation without dual function for ventilation in ac...

Page 5: ...at a closing force of 150 N at HSK 20 ZAA 5 Operating element in direct range of vision a Key switch or b other switch then installation 1 5 m inaccessible for public 7 12 1 RISK EVALUATION Risk cove...

Page 6: ...The connection assignment the electrical supply data see machine plate and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly ob...

Page 7: ...d with a trial run It shall be ensured that drive and casement are set correctly and that security systems if available are functioning properly After the installation of the system is completed the e...

Page 8: ...he drive shall only be operated with control devices from the same manufacturer There is no liability warranty or customer service if third party parts are used Exclusively original replacement parts...

Page 9: ...FH Pullout force 1 800 N fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windo...

Page 10: ...Specify at order stage 1 4 516004 5 9 516004 10 49 516004 50 99 516004 up 100 516004 Microprocessor programming S12 Electronic stroke reduction 524190 Special functions 524180 Optional accessories PU...

Page 11: ...NSTALLATION STEP 4D Frame bracket K134 Casement bracket F41 Drive fixed Space on the casement min 26 mm Frame assembly A Drive stationary inward opening Stroke FAH min 200 200 300 250 400 350 500 400...

Page 12: ...and completeness The chains spind les of the drives must be extendable or retractable easily The casement must run smoothly and the weight must be in balance The test procedure of drives may only be p...

Page 13: ...ALLATION PREPARATION The following conditions must be fulfilled for the instal lation of the drives so they can be properly assembled with other parts and constructed to a complete machine at the wind...

Page 14: ...24924 M5 4 5 5x9 5 15 14 10 5x14 5 M3x20 42 9 60 19 8 4 2 15 4 12 25 5 5 7 2 4 9 2 2 17 1 7 5 3 5 22 5 38 18 5 7 5 5 5 10 5 18 50 57 19 37 9 10 5x29 5 5 5x24 5 M4 M3 46 13 41 21 71 40 46 8 5 4 5 Casem...

Page 15: ...F42 9 7 17 1 12 19 30 18 228 5 A B 18 18 15 27 15 4 2 5 19 4 2 30 15 M4 M4 220 15 18 22 15 17 A B 22 F42 F42 KS4 KS4 F42 F42 K132 K132 KS4 K132 K132 KS4 KS4 KS4 F42 F42 K132 FL FL FL FL RA RA RA RA A...

Page 16: ...SK HSK 05 HOLE LAYOUTS FOR FRAME BRACKETS AND CASEMENT BRACKETS 42 18 236 18 8 15 18 29 29 20 25 4 A B min 8 33 28 13 9 42 18 236 18 11 18 23 13 9 20 25 4 A B max 17 min 11 26 26 33 28 KS4 KS4 KS4 F41...

Page 17: ...ORDING TO MOUNTING VARIANTS Secure fasteners against loosening e g by applying removable thread locking compound such as Loctite L O C T I T E Carefully clear away drilling swarfs to prevent seals fro...

Page 18: ...bracket F42 with screw 4 2 M5 Connect control voltage e g using a tester and move out the chain approx 100 mm FL RA FL RA FL FL RA KS4 KS4 KS4 KS4 F42 F42 F42 4 4 5 3 3 3 6 6 18 19 30 4 2 M5 KS4 4 NSK...

Page 19: ...ti drive operation actuate all drives together parallel FL RA 18 19 30 4 2 M5 Screw the baseplate from casement bracket F42 onto casement M5 If necessary use washers Note cable routing see chapter CAB...

Page 20: ...orresponding to the used screws M5 parallel 42 2 parallel RA FL Attach drive to the frame brackets K134 Secure the drive with screws RA FL Frame brackets K134 anscrewn M5 Casement bracket F41 1x screw...

Page 21: ...with screws M5 Casement bracket F41 1x screw M3x20 2 1 RA FL F41 1 M5 Frame bracket K134 4x screw M5x10 3 4 RIGID DRIVE MOUNTING ON THE WINDOW FRAME main closing edge outward opening windows HSK 28 1...

Page 22: ...ing off kinking splitting i e by using bushings Upon removal of the glazing bead is the dan ger that the glass may fall Cable routing on or in the casement Cable crossover without protective cable hos...

Page 23: ...24 V 500 mA min 10mA M C O M ELECTRIC CONNECTION Direction of travel OPEN CLOSE Polarity reversal Wire colour coding Wire colour coding DIN IEC 757 blake BK white WH brown BN blue BU green yellow GN Y...

Page 24: ...nwards and depress simultaneously drive filler plug Locking hook Remove the filler plug Individual configuration Individual configuration AUM LLER chain drives have an integrated cable routing with co...

Page 25: ...by the manufacturer as incomplete machines according to instal lation declaration the possible risk to ahazard of persons must be determined evaluated and minimized by taking appropriate technical mea...

Page 26: ...ble Moung the housing cover with the both screws Locking hooks at the housing cover prevent withdrawal of the plug under tensile load Five terminals to 1 5 mm2 The performances especially the fire be...

Page 27: ...unction box M COM Click Main control unit Order number Application Rated voltage Current consumption Drive type Protection class Ambient temperature Dimensions Connection Equipment 524167 Main control...

Page 28: ...spray observe the instructions of the manu facturer of this window system 8 Check peripheral seal remove contaminations or replace 9 Perform cleaning to maintain functionality e g clean extending ele...

Page 29: ...l provisions and applies to the country in which the product has been acquired The warranty includes material and manufacturing defects incurred during normal use The warranty period for delivered mat...

Page 30: ...30 Assembly Instruction KS4 S12 24V DC R CERTIFICATES 08...

Page 31: ...sure that the data and information are as correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document a...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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