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12

Assembly Instruction

KS 4 S12 24V DC R

 
P

REPARING

 

ASSEMBLY

I

NSTALLATION

 

STEP

  1: 

I

NSPECTION

 

BEFORE

 

THE

 

INSTALLATION

Test kit for drives

Order number: 

                      

Application:

Supply voltage:  

Drive types: 

   

Drive current:

   

Display:

    

Ambient temperature:  

Plastic housing:  

Weight:     

Feature / equipment:    

533981

Test kit to check running direction and 
communication of drives 24V DC or 
230V AC (including batteries)

230V AC

24V DC / 230V AC

max. 3 A

drive current, battery charge 

-5 °C ... + 75 °C 

250 x 220 x 210 mm 

approx. 3,6 kg 

Control elements: 2 sw 1 button

N

OTE

We recommend the use of our test kit for 
the inspection of drives with the rated 
voltage 24V= / 230V~ (see table below). 
Damaged products may not be operated 
under any circumstance.

It is imperative that the suffi ciently
mechanical stiffness of the fastener type 
as well as of the swivel range of the drive 
is observed. 
If this is not guaranteed another type of 
fastening or another type of drive must 
be selected.

!

The support surface of the frame brackets or 
casement brackets must rest completely on 
the window or frame profi le. There must be
no tilting of the fastening elements during
extension and retraction of the drives. A
safe and solid fastening must be ensured
at the window profi le.

Storage of drives at the construction site

Protective measures against damages, dust, moisture or 
contamination shall be taken. Store drives intermediately 
only in dry and well ventilated rooms.

Inspection of drives before installation

Check drives and window before installation for good
mechanical condition and completeness. The chains / spind-
les of the drives must be extendable or retractable easily. 
The casement must run smoothly and the weight must be 
in balance.  

The test procedure of drives may only be performed on a 
non-slip and secured mat or a test fi xture. During the test 
run the test element must not be interfered with. The test 
my only be conducted by or under the supervision of expert 
personnel.

For testing chain drives the chain must be extended and 
retracted at an angle of approx. 90°. The spindle tubes of 
spindle drives in round housing tubes must be secured 
against independent spinning before starting the test to 
avoid deviations in the position encoder.

Inspection of the intended use

The planned use of the drive must be checked for com-
pliance with its intended use. If used otherwise the liability 
and warranty claim expires.

  

Predictable misuse 

It is imperative that foreseeable misuse of drives is avoided! 
Here are a few examples:
•  do not connect 24 V DC drives to a 230 V AC mains
 voltage,
•  observe synchronous run and sequence control by drives
 

with multiple interconnection, 

•  use drives only indoors,
•  avoid additional force infl uences, e.g. transverse forces.

Testing mechanical requirements 

Prior to the start of the installation check whether :
•  the support surface and the profi le static for the load 
 

transmission is suffi cient,

•  a support construction for the secure fastening of the
 

drives is required,

•  cold bridges (thermal separation) are avoidable at
 action 

points,

•  there is suffi cient space for the swivel movement of the
 drive.
If not, counter measures must be taken!

!

C

AUTION

!

W

ARNING

Important instructions for a safe instal-
lation. Observe all instructions, wrong 
installation may result in serious injury! 

04

Summary of Contents for KS4 1000 S12 24V R

Page 1: ...KS4 S12 24V DC R CHAIN DRIVE FOR WINDOWS according to Machinery Directive 2006 42 EC annex VI Assembly and Commissioning Instructions...

Page 2: ...EP 6A Swiveling drive mounting on the window frame INSTALLATION STEP 6B Rigid drive mounting on the window frame inward opening windows INSTALLATION STEP 6C Rigid drive mounting on the casement inward...

Page 3: ...y WARNING AND SAFETY SYMBOLS IN THESE IN STRUCTIONS The symbols used in the instructions shall be strictly observed and have the following meaning Caution Warning Danger due to electric current Cautio...

Page 4: ...of 200 mm by a simultaneous speed of 15 mm s at the HSK in closing direction Application as NSHEV natural smoke and heat exhaust ventilators for ventilation without dual function for ventilation in ac...

Page 5: ...at a closing force of 150 N at HSK 20 ZAA 5 Operating element in direct range of vision a Key switch or b other switch then installation 1 5 m inaccessible for public 7 12 1 RISK EVALUATION Risk cove...

Page 6: ...The connection assignment the electrical supply data see machine plate and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly ob...

Page 7: ...d with a trial run It shall be ensured that drive and casement are set correctly and that security systems if available are functioning properly After the installation of the system is completed the e...

Page 8: ...he drive shall only be operated with control devices from the same manufacturer There is no liability warranty or customer service if third party parts are used Exclusively original replacement parts...

Page 9: ...FH Pullout force 1 800 N fastening depended Chain Stainless steel without protruding rivet heads Simple connection to casement brackets Small bending radii allow maximum opening angles of small windo...

Page 10: ...Specify at order stage 1 4 516004 5 9 516004 10 49 516004 50 99 516004 up 100 516004 Microprocessor programming S12 Electronic stroke reduction 524190 Special functions 524180 Optional accessories PU...

Page 11: ...NSTALLATION STEP 4D Frame bracket K134 Casement bracket F41 Drive fixed Space on the casement min 26 mm Frame assembly A Drive stationary inward opening Stroke FAH min 200 200 300 250 400 350 500 400...

Page 12: ...and completeness The chains spind les of the drives must be extendable or retractable easily The casement must run smoothly and the weight must be in balance The test procedure of drives may only be p...

Page 13: ...ALLATION PREPARATION The following conditions must be fulfilled for the instal lation of the drives so they can be properly assembled with other parts and constructed to a complete machine at the wind...

Page 14: ...24924 M5 4 5 5x9 5 15 14 10 5x14 5 M3x20 42 9 60 19 8 4 2 15 4 12 25 5 5 7 2 4 9 2 2 17 1 7 5 3 5 22 5 38 18 5 7 5 5 5 10 5 18 50 57 19 37 9 10 5x29 5 5 5x24 5 M4 M3 46 13 41 21 71 40 46 8 5 4 5 Casem...

Page 15: ...F42 9 7 17 1 12 19 30 18 228 5 A B 18 18 15 27 15 4 2 5 19 4 2 30 15 M4 M4 220 15 18 22 15 17 A B 22 F42 F42 KS4 KS4 F42 F42 K132 K132 KS4 K132 K132 KS4 KS4 KS4 F42 F42 K132 FL FL FL FL RA RA RA RA A...

Page 16: ...SK HSK 05 HOLE LAYOUTS FOR FRAME BRACKETS AND CASEMENT BRACKETS 42 18 236 18 8 15 18 29 29 20 25 4 A B min 8 33 28 13 9 42 18 236 18 11 18 23 13 9 20 25 4 A B max 17 min 11 26 26 33 28 KS4 KS4 KS4 F41...

Page 17: ...ORDING TO MOUNTING VARIANTS Secure fasteners against loosening e g by applying removable thread locking compound such as Loctite L O C T I T E Carefully clear away drilling swarfs to prevent seals fro...

Page 18: ...bracket F42 with screw 4 2 M5 Connect control voltage e g using a tester and move out the chain approx 100 mm FL RA FL RA FL FL RA KS4 KS4 KS4 KS4 F42 F42 F42 4 4 5 3 3 3 6 6 18 19 30 4 2 M5 KS4 4 NSK...

Page 19: ...ti drive operation actuate all drives together parallel FL RA 18 19 30 4 2 M5 Screw the baseplate from casement bracket F42 onto casement M5 If necessary use washers Note cable routing see chapter CAB...

Page 20: ...orresponding to the used screws M5 parallel 42 2 parallel RA FL Attach drive to the frame brackets K134 Secure the drive with screws RA FL Frame brackets K134 anscrewn M5 Casement bracket F41 1x screw...

Page 21: ...with screws M5 Casement bracket F41 1x screw M3x20 2 1 RA FL F41 1 M5 Frame bracket K134 4x screw M5x10 3 4 RIGID DRIVE MOUNTING ON THE WINDOW FRAME main closing edge outward opening windows HSK 28 1...

Page 22: ...ing off kinking splitting i e by using bushings Upon removal of the glazing bead is the dan ger that the glass may fall Cable routing on or in the casement Cable crossover without protective cable hos...

Page 23: ...24 V 500 mA min 10mA M C O M ELECTRIC CONNECTION Direction of travel OPEN CLOSE Polarity reversal Wire colour coding Wire colour coding DIN IEC 757 blake BK white WH brown BN blue BU green yellow GN Y...

Page 24: ...nwards and depress simultaneously drive filler plug Locking hook Remove the filler plug Individual configuration Individual configuration AUM LLER chain drives have an integrated cable routing with co...

Page 25: ...by the manufacturer as incomplete machines according to instal lation declaration the possible risk to ahazard of persons must be determined evaluated and minimized by taking appropriate technical mea...

Page 26: ...ble Moung the housing cover with the both screws Locking hooks at the housing cover prevent withdrawal of the plug under tensile load Five terminals to 1 5 mm2 The performances especially the fire be...

Page 27: ...unction box M COM Click Main control unit Order number Application Rated voltage Current consumption Drive type Protection class Ambient temperature Dimensions Connection Equipment 524167 Main control...

Page 28: ...spray observe the instructions of the manu facturer of this window system 8 Check peripheral seal remove contaminations or replace 9 Perform cleaning to maintain functionality e g clean extending ele...

Page 29: ...l provisions and applies to the country in which the product has been acquired The warranty includes material and manufacturing defects incurred during normal use The warranty period for delivered mat...

Page 30: ...30 Assembly Instruction KS4 S12 24V DC R CERTIFICATES 08...

Page 31: ...sure that the data and information are as correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document a...

Page 32: ...n Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000017000_V0 1_KW05 14 www aumueller gmbh de AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8...

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