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This instruction sheet is for the  installation of back-channel cooling kits available for the VLT

®

 

series drives.  These kits are designed and tested to be used with Rittal TS8 enclosures 

1800, 2000 and 2200 mm in height. Other enclosure heights are not supported.  In addition to 

the enclosure a 200 mm vented base/plinth is required. 

The minimum enclosure depth is 500 mm (600mm for E2 frame) and the minimum enclosure 

width is 600 mm (800mm for E2 frame).  The maximum depth and width are as required by 

the installation.  When using multiple drives in one enclosure mount each drive on its own 

back panel and support along the mid-section of the panel.  The ductwork kits are very similar 

in construction for all frames.  The D3 and D4 kits do not support “in frame” mounting of the 

drives.  The E2 kit is mounted “in frame” for additional support of the drive.  These kits can be 

used with IP00/ Chassis drives as listed in Table 1 and are suitable for use only with Rittal 

TS8 IP20 and UL & NEMA 1 and IP54 and UL & NEMA 12 enclosures.   

Using these kits as described removes 85% of the losses via the back channel using the 

drive’s main heat sink fan.  The remaining 15% must be removed via the door of the Rittal 

enclosure. (Refer to Note 2 on Page 2 for air flow requirements.) 

 

INSTRUCTIONS 

INSTALLATION OF BACK-CHANNEL COOLING KIT FOR FRAMES D3, D4 & E2 

Instruction No: 175R5640 V3 

Aug 13, 2008   Page 1  VLT

®

 is a registered trademark of Danfoss A/S 

Rittal TS8 

Enclosure

Frame D3 

Kit Part No.

Frame D4   

Kit Part No. 

Frame E2 

Kit Part No.

 

1800 mm 

 

176F1824 

 

176F1823 

Does not 

fit in 1800 

mm 

 

2000 mm 

 

176F1826 

 

176F1825 

 

176F1850 

 

2200 mm 

 

NA 

 

NA 

 

176F0299 

 

 

Table 2.  Kit Part Numbers 

Table 1.  Applicable Frames 
and Drives 

All D3, D4 and E2 Frames 

*** IP00 ONLY *** 

VLT4000  
(North America) 

VLT5000 
VLT5000FLUX 

VLT6000 

VLT8000 

VLT HVAC 

VLT Aqua 

VLT Automation 

Summary of Contents for VLT 4000

Page 1: ...in frame for additional support of the drive These kits can be used with IP00 Chassis drives as listed in Table 1 and are suitable for use only with Rittal TS8 IP20 and UL NEMA 1 and IP54 and UL NEMA...

Page 2: ...contained in the backchannel of the drive and any additional losses generated from other components in stalled inside the enclosure The total required air flow must be calculated so that the ap propri...

Page 3: ...op left corner of the back panel Therefore the template may be used with any size back panel and both the 1800 mm and 2000 mm high enclosures E2 frame Use the measurements on Drawing 175F1037 Sheet 2...

Page 4: ...ve installed in cabinet D4 Frame Before installing the back panel with the drive in the enclosure remove and discard the rear most screws Photo 6 that are located on the top cover of the drive The hol...

Page 5: ...the enclosure for cut out loca tion Photo 10 Top duct work and enclosure top installed Photo 8 Top duct assembly The top duct work cover is composed of the following pieces as shown in Photo 8 From l...

Page 6: ...g plate is left off for the installation of the duct work on the drive The top duct work is attached to the drive using existing holes on the top cover of the drive Use the 5 longer screws supplied wi...

Page 7: ...ver holes Reference Photos 17 18 and 19 Apply the gasket to the top duct closing plate and install Install the enclosure top Reference Photos 20 and 21 Photo 21 Top view of Rittal enclosure Photo 18 T...

Page 8: ...Sheet 3 Install the gasket as shown Assemble the bottom duct less the cover Assembly includes the mount ing of 3 angle brackets on the front and sides of the partially assembled bottom duct The botto...

Page 9: ...duct work is rotated into place as shown in Sketch 1 The bottom duct work is de signed to fit tightly The upper part of the duct fits under the bottom duct adapter and requires a tight seal permittin...

Page 10: ...tened to the enclo sure Photo 28 Move mounting screws from the outer hole to the inner hole Outer hole Inner hole Install the front cover of the duct and the cable clamp bracket if used Install the tw...

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