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7

Assembly Instruction
KS 15 S12 24V DC

01

S

AFETY

 

INSTRUCTIONS

!

W

ARNING

!

W

ARNING

Crush and shear points

To avoid injuries, 

crushing and shear points

 between

casement and frame must be secured 

against entrapment 

up to an installation height of 2,5 meters above the 
fl oor 

with appropriate measures. This can be achieved e.g. 

by using contact-based or contactless protective devices 
against entrapment, which stop the motion through cont-
act or through interruption by a person. At a force higher 
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element 
must indicate this clearly. 

Unintentional or independent opening or falling

Casements are to be hinged or secured such way that in 
case one of the mounting elements fails it will not crash / 
slam down or move in an uncontrolled manner by e.g. using 
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or 
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The 
safety scissors must be adjusted to the opening stroke of 
the drive (see technical data) to avoid blocking. The opening 
width of the safety scissors must be bigger than the drive 
stroke.

Routing cables and electrical connection 

Routing or installing of electrical cables and connections
may be performed only by specialist companies. Never
operate drives, control units, operating elements and
sensorsat operating voltages and connections contrary
to the specifi cations of the manufacturer.
All relevant instructions shall be observed for the in-
stallation, specifi cally:
•  VDE 0100  Setting up high-voltage systems up to 1000 V
•  VDE 0815  Wiring cables
•  Specimen Guideline on Conduits German designation
    (MLAR).

The types of cable, cable lengths and cross-sections shall 
be selected in accordance with the manufacturer’s technical 
data. If necessary, the cable types shall be coordinated with 
the competent local authorities and energy supply com-
panies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may 
not be fl ush-mounted. Freely suspended cables shall be 
equipped with strain reliefs.

Clamping points shall be checked for tightness of threa-
ded connections and cable ends. Access to junction boxes,
clamping points and external drive control boxes shall be 
ensured for maintenance work. 

Damaged mains supply lines of drives 
with plug connectors may only be re-
placed by the manufacturer or qualifi ed 
service / maintenance personnel!
Power cables which are fi xed to the drive 
casing cannot be replaced. If the cable is 
damaged the device must be scrapped!

The movable casement must be secured 
against unintentional or independent 
opening as well as falling down.

All-pole disconnecting devices shall be instal-
led in the permanent electrical installation or 
external Control Unit for the drive. 
The mains supply lines 230 V / 400 V AC shall 
be protected separately!

24V DC drives may only be connected to
power supply sources that comply with SELV 
specifi cations.

Cables must be laid such way that they can-
not be sheared off, twisted or bent during
operation. Drive cables laid inside window 
profi les must be protected by insulating
tubes with a suffi cient temperature resistance. 
Through holes shall be equipped with cable 
sleeves!

safety scissors 

In the case of tandem / multiple opera-
tion of drives connected in series, the 
cross-section of the connection cable 
must be checked autonomously, depen-
ding on the total current consumption of 
the drive system.

N

OTE

Summary of Contents for KS 15 1000 S12

Page 1: ...according to Machinery Directive 2006 42 EC annex VI KS 15 S12 24V DC CHAIN DRIVE FOR WINDOWS Assembly and Commissioning Instructions...

Page 2: ...Service Abbreviations Target Groups Warning and Safety Symbols Intended Use Safety Instructions Data sheet KS15 S12 24V Explanations on the product label Areas of application and casement sizes INSTAL...

Page 3: ...comply with the warning notes can re sult in minor or moderate reversible injuries Failure to comply with the warning notes can lead to damage to property WARNING AND SAFETY SYMBOLS IN THESE IN STRUC...

Page 4: ...lication as NSHEV natural smoke and heat exhaust ventilator s for ventilation without dual purpose for ventilation in accordance with EN12101 2 The need for a risk assessment at the installation site...

Page 5: ...ve safety switch strips or Motor current monitoring systems internal and external Hold to run switch stops movement at HSK 20 mm at a closing force of 150 N at HSK 20 ZAA 5 Operating element in direct...

Page 6: ...The connection assignment the electrical supply data see machine plate and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly obs...

Page 7: ...to 1000 V VDE 0815 Wiring cables Specimen Guideline on Conduits German designation MLAR The types of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s tec...

Page 8: ...e of these environmental conditions Operation Ambient temperature 5 C 60 C Relative humidity 90 less 20 C 50 less 40 C no formation of condensation Observe temperature range during installation Transp...

Page 9: ...1 500N freely adjustable preset 1500N soft run 300N FA Pushing force max 1 500N to 1 000mm linear FH Pullout force 5 000 N fastening depended Chain High quality robust and nickel plated steel chain C...

Page 10: ...at order stage 1 20 516004 21 50 516004 51 100 516004 from 101 516004 Plug solution AUM LLER Click plug solution 5 m non halogen grey 5 x 1 0 mm Microprocessor programming S12 Electronic stroke reduct...

Page 11: ...B 1 80 meter 2 drives Snow load on roof windows for SHEV systems Example calculation Establish snow loading based on national standards directives in Germany according to EN 1991 3 total weight FG sno...

Page 12: ...ement must not be interfered with The test my only be conducted by or under the supervision of expert personnel For testing chain drives the chain must be extended and retracted at an angle of approx...

Page 13: ...profile must be sufficient 4 The window must be in perfect mechanical condition before the installation It should open and close easily 5 The fastening material for the installation of the drive must...

Page 14: ...4 1x Baseplate 2x Bearing block 4x Screw M5x30 1x Chain adapter 1x Cylinder head screw M5x30 Frame bracket K153 for Sch co 1x Frame bracket part left 1x Frame bracket part right Frame bracket K154 for...

Page 15: ...versal for facade 30 60 56 6 10 80 110 B 132 60 49 61 80 110 60 56 K154 K154 To increase the profile statics equip the window with additi onal stiffening elements KS15 F54 K153 reference edge on site...

Page 16: ...Hub 25 25 80 321 5 800 Hub 381 5 1000 Hub 22 50 min 17 5 723 800 Hub 843 1000 Hub 321 5 800 Hub 381 5 1000 Hub 1 2 FAB 1 2 FAB 800 800 Hub 920 1000 Hub 25 25 80 321 5 800 Hub 381 5 1000 Hub 22 min 85...

Page 17: ...it is parallel to casement edge Secure fasteners against loosening i e by applying removable thread locking compound such as Loctite Hole layout frame bracket Kxxx 25 10 4 16 6 5 10 5 26 11 5 49 30 N...

Page 18: ...e position of the first bearing block the waistband of the chain adapter has to be considered This waisband serves as a stop when moun ting the chain adapter Connect control voltage of the drive KS15...

Page 19: ...e chapter SAFETY CHECK AND TEST RUN Insert the chain adapter in the first bearing block Mount the second bearing block on the base plate with screws Retract the chain of the drive KS15 so far that the...

Page 20: ...inst breaking away Connection cable routing on the window frame The drive and its connection cable are swivelling As a consequence foresee cable routing with a loop Cable must be protected against dam...

Page 21: ...programming or customer programming with UniPC USB interface WH is used for communication with synchronized multi drive operation Drives does not work if the cable WH is not connected Optional 1 to 4...

Page 22: ...dule for the automatic configuration and monitoring of max 4 opening drives 2 locking drives type S12 S3 in multi drive systems 24V DC 19 V 28 V 12 mA S12 IP30 rubber jacket 0 C 70 C 45 x 17 x 6 mm 3...

Page 23: ...ion the possible risk to ahazard of persons must be determined evaluated and minimized by taking appropriate technical measures in accordance with the Ma chinery Directive Separate documents for perfo...

Page 24: ...rational readiness must be checked regularly Frequent inspection of the system for imbalance and signs of wear or damages of cables and fastening elements must be performed During maintenance contamin...

Page 25: ...ty period for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No proper incoming good...

Page 26: ...26 Assembly Instruction KS15 S12 24V DC NOTE 08...

Page 27: ...eneral Terms and Conditions of AUM LLER AUTOMATIC GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions CERTI...

Page 28: ...AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000033001_V0 3_KW31 19...

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