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24

Assembly Instruction

KS 15 S12 24V DC

M

AINTENANCE

 

AND

 R

EPAIR

Problem

Possible causes

Possible solutions

Drive does not 
start

•  Duration of mains

power supply too short

•  Drive run direction not

correct

•  Connecting cable not

connected

•  Power supply / Control

Unit voltage incorrect, 
too high or too low (see 
data sheet)

•  No mains supply to

power supply unit /
Control Unit 
(no voltage)

•  Drive has shut down

on overload 

•  Adjust supply voltage

as specifi ed in the 
technical documen-
tation

•  Check drive cables

•  Check all connection

cables

•  Check power supply unit

and replace if necessary

•  Connect power supply

•  First move drive in 

CLOSE position

Drive doesn‘t 
start after 
having been 
in operation 
several times

•  Operating time has been 

exceeded, drive has 
been overheated

•  See possible solutions

above associated with 
„Drive doesn‘t start“

•  Wait until drive has

cooled down and start 
again

•  See possible solutions

associated with: 
“Drive doesn‘t start“

Drive doesn‘t 
close

•  Closing edge safety

mechanism has been 
triggered

•  See possible solutions

above associated with 
„Drive doesn‘t start“

•  Release safety area for

operation and reset 
closing edge safety 
mechanism

•  See possible solutions

associated with: 
“Drive doesn‘t start”

Drive travels 
uncontrolled in 
open and close 
direction

•  Residual ripple of power
     supply / control unit too   
      hight

•  Fault in power supply 

unit / control unit

•  Adjust drive voltage to

the required value of 
drive. (values see data 
sheet of drive)

•  Check output voltage of

power supply unit or 
control unit

Drive closes,
but after about 
10 mm the drive 
open

•  Close the window out-

side the 40 mm    
(Soft run mode).

•  Drive mounted so, that

the closing process 
takes place within the
40 mm (e.g. use spacer    
under the casement 
bracket).

H

ELP

 

IN

 

CASE

 

OF

 M

ALFUNCTIONS

, R

EPAIRS

 

AND

 

M

AINTENANCE

Professional repair of a defect drive can only be performed at the
manufacturer’s factory or manufacturer-certifi ed specialist company.
Unauthorized opening or manipulation of the drive terminates warranty.

1.   Exchange defect drives or have them repaired by the manufacturer.
2.   In case of problems during installation or normal operation the
 

following table might be useful:

M

AINTENANCE

 

AND

 M

ODIFICATION

To ensure continuous function and safety of the drive periodic maintenan-
ce by a specialist company is required at least once a year (as mandated 
by law for smoke and heat exhaust systems). Operational readiness must 
be checked regularly. Frequent inspection of the system for imbalance 
and signs of wear or damages of cables and fastening elements must be 
performed. 
During maintenance contaminations must be removed from the drive. 
Fastenings and clamping screws must be checked for tightness. Test runs 
during the opening and closing procedure of the devices must be per-
formed.
The drive itself is maintenance-free. Defect devices may only be repaired 
in our factory. Only replacement parts of the manufacturer may be used. 
When the connection cable of this device is damaged it must be replaced 
by the manufacturer or his customer service or a similarly qualifi ed per-
son to avoid endangerment. 
It is recommended to conclude a maintenance contract. A sample main-
tenance contract can be downloaded from the homepage of

Firm 

A

UMÜLLER

 

A

UMATIC

 GmbH

 

(

www.aumueller-gmbh.de

). 

While cleaning the windows, drives may not have direct contact with 
water or cleaning agents. Drives must be protected from dirt and dust 
during the construction phase or renovations.

Maintenance process

1.

  Open or extend power-operated casement completely.

2.

  Completely disconnect the system from the mains and secure it 

 

against automatic or manual activation.

3.

  Check windows and fi ttings for damages.

4.

  Check all mechanical fastenings (if required, observe information on

 

torques in installation instructions). 

5.

  Check electric drives for damages and contaminations.

6.

  Check connecting cables (drive cable) for:

 

- tightness of the cable screw

 

- functionality of the strain relief

 - 

damages

7.

  Check the mobility of hinges and fi ttings and re-adjust or apply

 

lubricant, e.g. silicone spray (observe the instructions of the manu-

 

facturer of this window system).

8.

  Check peripheral seal, remove contaminations or replace. 

9.

  Perform cleaning to maintain functionality (e.g. clean extending

 

elements of the drive, such as chains or spindles by damp wiping them 

 

with acid or lye-free agents and drying them and, if required, lubricate 

 

them with cleansing oil e.g., Ballistol).

10.

 Turn on operating voltage.

11.

 Open and close the power-operated window via the operating

 

voltage (functional test). 

12.

 If available, check and re-adjust protection systems of the safe guard

 

fi xture.

13.

 Check the intactness of the CE label at the power-operated system 

 

(e.g. SHEV/Natural smoke and heat exhaust ventilators).

14.

 Check the intactness of warning instructions and labels at the

 respective 

drive. 

15.

 Perform a risk assessment in accordance with Machinery Directive

 

2006 / 42 / EG, if required, e.g. after modifying the machine.

08

Summary of Contents for KS 15 1000 S12

Page 1: ...according to Machinery Directive 2006 42 EC annex VI KS 15 S12 24V DC CHAIN DRIVE FOR WINDOWS Assembly and Commissioning Instructions...

Page 2: ...Service Abbreviations Target Groups Warning and Safety Symbols Intended Use Safety Instructions Data sheet KS15 S12 24V Explanations on the product label Areas of application and casement sizes INSTAL...

Page 3: ...comply with the warning notes can re sult in minor or moderate reversible injuries Failure to comply with the warning notes can lead to damage to property WARNING AND SAFETY SYMBOLS IN THESE IN STRUC...

Page 4: ...lication as NSHEV natural smoke and heat exhaust ventilator s for ventilation without dual purpose for ventilation in accordance with EN12101 2 The need for a risk assessment at the installation site...

Page 5: ...ve safety switch strips or Motor current monitoring systems internal and external Hold to run switch stops movement at HSK 20 mm at a closing force of 150 N at HSK 20 ZAA 5 Operating element in direct...

Page 6: ...The connection assignment the electrical supply data see machine plate and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly obs...

Page 7: ...to 1000 V VDE 0815 Wiring cables Specimen Guideline on Conduits German designation MLAR The types of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s tec...

Page 8: ...e of these environmental conditions Operation Ambient temperature 5 C 60 C Relative humidity 90 less 20 C 50 less 40 C no formation of condensation Observe temperature range during installation Transp...

Page 9: ...1 500N freely adjustable preset 1500N soft run 300N FA Pushing force max 1 500N to 1 000mm linear FH Pullout force 5 000 N fastening depended Chain High quality robust and nickel plated steel chain C...

Page 10: ...at order stage 1 20 516004 21 50 516004 51 100 516004 from 101 516004 Plug solution AUM LLER Click plug solution 5 m non halogen grey 5 x 1 0 mm Microprocessor programming S12 Electronic stroke reduct...

Page 11: ...B 1 80 meter 2 drives Snow load on roof windows for SHEV systems Example calculation Establish snow loading based on national standards directives in Germany according to EN 1991 3 total weight FG sno...

Page 12: ...ement must not be interfered with The test my only be conducted by or under the supervision of expert personnel For testing chain drives the chain must be extended and retracted at an angle of approx...

Page 13: ...profile must be sufficient 4 The window must be in perfect mechanical condition before the installation It should open and close easily 5 The fastening material for the installation of the drive must...

Page 14: ...4 1x Baseplate 2x Bearing block 4x Screw M5x30 1x Chain adapter 1x Cylinder head screw M5x30 Frame bracket K153 for Sch co 1x Frame bracket part left 1x Frame bracket part right Frame bracket K154 for...

Page 15: ...versal for facade 30 60 56 6 10 80 110 B 132 60 49 61 80 110 60 56 K154 K154 To increase the profile statics equip the window with additi onal stiffening elements KS15 F54 K153 reference edge on site...

Page 16: ...Hub 25 25 80 321 5 800 Hub 381 5 1000 Hub 22 50 min 17 5 723 800 Hub 843 1000 Hub 321 5 800 Hub 381 5 1000 Hub 1 2 FAB 1 2 FAB 800 800 Hub 920 1000 Hub 25 25 80 321 5 800 Hub 381 5 1000 Hub 22 min 85...

Page 17: ...it is parallel to casement edge Secure fasteners against loosening i e by applying removable thread locking compound such as Loctite Hole layout frame bracket Kxxx 25 10 4 16 6 5 10 5 26 11 5 49 30 N...

Page 18: ...e position of the first bearing block the waistband of the chain adapter has to be considered This waisband serves as a stop when moun ting the chain adapter Connect control voltage of the drive KS15...

Page 19: ...e chapter SAFETY CHECK AND TEST RUN Insert the chain adapter in the first bearing block Mount the second bearing block on the base plate with screws Retract the chain of the drive KS15 so far that the...

Page 20: ...inst breaking away Connection cable routing on the window frame The drive and its connection cable are swivelling As a consequence foresee cable routing with a loop Cable must be protected against dam...

Page 21: ...programming or customer programming with UniPC USB interface WH is used for communication with synchronized multi drive operation Drives does not work if the cable WH is not connected Optional 1 to 4...

Page 22: ...dule for the automatic configuration and monitoring of max 4 opening drives 2 locking drives type S12 S3 in multi drive systems 24V DC 19 V 28 V 12 mA S12 IP30 rubber jacket 0 C 70 C 45 x 17 x 6 mm 3...

Page 23: ...ion the possible risk to ahazard of persons must be determined evaluated and minimized by taking appropriate technical measures in accordance with the Ma chinery Directive Separate documents for perfo...

Page 24: ...rational readiness must be checked regularly Frequent inspection of the system for imbalance and signs of wear or damages of cables and fastening elements must be performed During maintenance contamin...

Page 25: ...ty period for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No proper incoming good...

Page 26: ...26 Assembly Instruction KS15 S12 24V DC NOTE 08...

Page 27: ...eneral Terms and Conditions of AUM LLER AUTOMATIC GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions CERTI...

Page 28: ...AUM LLER AUMATIC GMBH Gemeindewald 11 86672 Thierhaupten Tel 49 8271 8185 0 Fax 49 8271 8185 250 info aumueller gmbh de 9000033001_V0 3_KW31 19...

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