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Continuous sealer

D541

Spare parts

37

Appendix 3

Spare parts

Only use original Audion parts for repairs and maintenance.

Repairs and maintenance should only be performed by authorised

maintenance personnel.

Always keep a set of recommended wear parts in stock so that a

defective part can be replaced quickly and the production process

resumed without delay.

A3.1

Wear parts

Part

Qty per sealer

Item number

PTFE glass-fibre strip 541 660*8*0.14 mm

1

6119060

Glass fuse 3.15 AT

2

052032

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Summary of Contents for D541

Page 1: ...Continuous sealer D541 D541 ENG Rev 01 User manual www audion com...

Page 2: ...ot liable for any damage caused by specifications deviating from the standard version Although this operating manual was compiled with the utmost care Audion Elektro BV does not accept any liability f...

Page 3: ...nception in 1947 Audion has gained a lot of experience and expertise with a wide variety of sealing and packaging machines Our solutions for packaging problems are unique Our many years of experience...

Page 4: ...12 3 Installation 13 3 1 Unpacking the sealer 13 3 2 Fixing the adhesive feet 13 3 3 Connecting the sealer 14 4 Description Continuous sealer15 4 1 Function 15 4 2 Overview of the Continuous sealer 1...

Page 5: ...28 7 3 Replacing the fuse 30 8 Disposing of the machine 31 8 1 Directive 2002 96 EC 31 8 2 Correct disposal for reuse 31 Bijlage 1 Technical information 32 B1 1 Dimensional drawing 32 B1 2 Technical...

Page 6: ...n EC mark This means that the sealer meets the fundamental health and safety requirements of the European Communities Audion Elektro BV Hogeweyselaan 235 1382 JL Weesp The Netherlands Telephone 31 0 2...

Page 7: ...delivered product Any parts we replace in order to meet our warranty obligations become our property Should the other party not meet obligations resulting from the agreement entered into between the p...

Page 8: ...following symbols are used in this user manual A tip on how a task can be carried out more efficiently Instructions for carrying out a task in the correct manner Danger of injury to the user or damag...

Page 9: ...anual Failure to observe the safety instructions may cause unacceptable risks The operating personnel must be familiar with all chapters of this user manual with the exception of Installation and Main...

Page 10: ...y such as safety shoes gloves and goggles Use the PPE required on the shop floor such as safety shoes gloves and goggles and or hearing protection in particular when carrying out maintenance work Chec...

Page 11: ...the socket before carrying out any maintenance work Never open the sealer s housing while it is connected to the mains power Do not use any water abrasive cleaning agents chemical solvents or other li...

Page 12: ...al instruments the company using the machine must ensure that any instructions specific to this environment are observed If the machine is used for the packaging of food the company using the machine...

Page 13: ...nvironmentally friendly material that can be disposed of as ordinary household waste Keep the box and the packaging material so the sealer can be safely transported should such be necessary 3 2 Fixing...

Page 14: ...Installation 14 3 3 Connecting the sealer 1 Connect the female plug of the power cord to the sealer 2 Put the plug in the socket...

Page 15: ...ropylene PP and aluminium laminates with a thickness of between 2x20 m and 2x120 m Do not use the Continuous sealer for any other applications The sealer is not suitable for the following applications...

Page 16: ...using that contains electrical components The handle is located on the top of the housing It is used to hold the sealer while large bags are being sealed The sealer may also be placed on its side for...

Page 17: ...and the blower and the motor will also be switched off Figure 4 2 Control panel 1 Start stop Press and hold for at least 1 second to start or stop the sealer When the sealer is switched on the displa...

Page 18: ...is set as follows 1 Press the START STOP button for 1 sec If necessary put the plug in the socket During the start up the operating settings are visible in the display To change these settings please...

Page 19: ...is sealed as follows 1 Loosen the lock screw a few turns 2 Adjust the film guide to the desired posi tion The seal should be made at least 5 mm from the top of the bag 3 Tighten the lock screw again 1...

Page 20: ...inue to run until the sealing temperature has dropped to below 80 C The display will alternate between show c r and the actual temperature After that the sealer is automatically switched to STANDBY mo...

Page 21: ...r F 01 The blower is on when the motor is running F 02 The blower is off when the motor is running Temperature offset S 20 through S 20 The sealing tempera ture regulation makes use of a 20 through 20...

Page 22: ...s in the display The two buttons have to be pressed during start up after the operating settings are shown in the display 2 Select the setting to be changed by pressing the START STOP button until it...

Page 23: ...display press the START STOP button until PRG appears in the display The START button has to be pressed during start up after the operating settings are shown in the display 2 Press the ARROW keys unt...

Page 24: ...n Replace the fuse see section 7 3 Internal malfunction Contact your dealer or Audion The sealer is not trans porting the bags prop erly The PTFE glass fibre belts are defective Check the PTFE glass f...

Page 25: ...blower if necessary see section 5 4 Internal malfunction Contact your dealer or Audion Error code E01 Malfunction temperature sensor PT100 actual sealing temperature is too high Contact your dealer or...

Page 26: ...y maintenance work Do not use any water abrasive cleaning agents chemical solvents or other liquids when cleaning the sealer The maintenance schedule is based on normal use The frequency of maintenanc...

Page 27: ...onnel see chapter 2 Safety 7 1 3 Annual maintenance Annual maintenance should only be performed by authorised maintenance personnel see the preface Part Work Sealer Clean the sealer with a damp cloth...

Page 28: ...ous sealer while it is live 2 Loosen the four screws at the side of the sealer 3 Remove the cover Warning The heating blocks can still be hot even if the sealer has been switched off for a while 4 Pus...

Page 29: ...lightly 10 Slide the PTFE glass fibre belt in between the heating elements 11 Push the tension roller left inward 12 Place the PTFE glass fibre belt around the guide roller on the right 13 Release the...

Page 30: ...e from the sealer 4 Remove the protective cover from the fuse holder 5 Remove the old fuse and replace it with a new one of the same type See Appendix 1 2 Technical information for the type of fuse Ne...

Page 31: ...ent to which it has been applied is to be collected separately from other waste and may not be disposed of together with other waste 8 2 Correct disposal for reuse The machine or piece of equipment is...

Page 32: ...Technical information 32 Appendix 1 Technical information A1 1 Dimensional drawing Figure 8 1 Dimensional drawing...

Page 33: ...idth 4 mm Sealing speed Max 5 metres per minute IP value IP31 Electricity Voltage 230 V 16 A Frequency 50 60 Hz Earthing Rim earthing Power 400 W Deviation from mains power system 10 Fuse 4 AT Length...

Page 34: ...Technical information 34 Bag dimensions Max bearing weight 150 g Max bag length Unlimited Max volume Unlimited Emission Noise 85 dB A Hand arm vibration 2 5 m s2...

Page 35: ...5 Appendix 2 Electrical Diagram Maintenance to the electrical installation should only be performed by authorised maintenance personnel Always remove the plug from the socket before carrying out maint...

Page 36: ...Electrical Diagram 36 0 1 2 3 3 2 0 1 2 2 1 3 0 2 4 1 5 3 1 0 1 6 7 3 1 1 6 8 3 1 6 7 3 9 3...

Page 37: ...ce should only be performed by authorised maintenance personnel Always keep a set of recommended wear parts in stock so that a defective part can be replaced quickly and the production process resumed...

Page 38: ...41 2 334 00006 Tensioning spindle D541 2 334 00012 Lock ring D541 2 334 00017 Gear wheel D541 plastic 2 334 00019 Bevel gear wheel D541 plastic 1 334 00020 Bevel gear wheel D541 steel 1 334 00021 Fron...

Page 39: ...Continuous sealer D541 Spare parts 39 A3 3 Exploded view A B B B B...

Page 40: ...Appendix 4 Log Always keep a log of all maintenance work See Chapter 7 Maintenance for an overview of the maintenance work to be carried out Make a copy of the log and use it to sign off the maintenan...

Page 41: ...Remarks parts replaced Date Performed by Ini tials Weekly Monthly Weekly Monthly Weekly Monthly Weekly Monthly Weekly Monthly Weekly Monthly Weekly Monthly Weekly Monthly Weekly Monthly Weekly Monthly...

Page 42: ...ated at the Hogeweyselaan 235 in Weesp The Netherlands herewith declares that the 217 18286 6 7 SH is in conformity with the provisions of the following EEC directives 2006 42 EC Machine Directive 201...

Page 43: ......

Page 44: ...Audion Elektro BV Hogeweyselaan 235 1382 JL Weesp The Netherlands Tel 31 0 294 491717 Fax 31 0 294 491761 Email holland audion nl www audion com Represented by...

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