ATSG FORD 4R100, Manual

Page: 109 / 120

AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
109
Figure 190
Figure 189
Bottom Pan Components
Figure 188
Continued on Page 110.
FINAL ASSEMBLY
Copyright © 2003 ATSG
.312" DIAMETER RUBBER
CHECKBALLS
.312" DIA. RUBBER
CHECKBALLS
EPC BLOW-OFF
LOCATION
6262
Copyright © 2003 ATSG
182
183
55
55 MANUAL INTERMEDIATE SERVO ASSEMBLY
182 EPC BLOW-OFF BALL, .250" DIAMETER STEEL BALL
183 EPC BLOW-OFF SPRING
6262
Copyright © 2003 ATSG
U P
189
188
185
184
184 SPACER PLATE TO CASE GASKET
185 SPACER PLATE
188 SPACER PLATE REINFORCING PLATE
189 REINFORCING PL ATE RETAINING BOLT, M6 X 1.0 X 42 (3)
1. Install eight (8) 5/16" diameter checkballs in
their case pockets, as shown in Figure 188.
2. Install EPC blow-off spring and .250" diameter
steel ball on top of spring, in location shown in
Figures 188 and 189.
3. Install the manual intermediate servo piston, as
shown in Figure 189, and ensure engagement
with the target area on manual band.
4. Install new spacer plate to case gasket on case
surface, as shown in Figure 190.
5. Install spacer plate, reinforcing plate and the 3
retaining bolts, as shown in Figure 190, and
hand tighten only at this time.
Note: The stamped word "UP" on reinforcing
plate should be facing up.