Atlas Copco HiLight H6+ DC Instruction Manual Download Page 111

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Generator control unit

Actuator controller ECU

Fuel level sensor

B10

Coolant temp. sensor

B11

Speed sensor

Capacitor 10µF

Diode

Preheat resistor

F10

Fuse 10A DC

F20

Fuse 2A DC - Fleet link

Battery 12Vdc

Charging regulator

Alternator

Buzzer

H16

Lamp

Starter solenoid

Preheat relay

Fuel control relay

Starter relay

K10

Pump solenoid

K101

Light control relay

K110

Mast down aux. relay

K111

Mast up aux. relay

K114

Mast down relay

K115

Mast up relay

K116

AC power ON

Starter motor

Fuel feed pump

Autotilt actuator

M10

Pump

Photocell

PR21

Dimming potentiometer

General circuit breaker 2P32A

Circuit breaker 1P 16A

Circuit breaker 1P 2A

Battery switch

Emergency stop

Low oil pressure switch

S10

Alternator PMG thermal switch

S11

Photocell/Both/Timer

S20

Remote OFF/ON switch

S25

Auto positioning switch

S30

Autotilt-switch up-down

S31

Brake ON switch

S32

Mast down switch

S50

Mast up push button

S51

Mast down push button

Fleet link

V1 - V4

Floodlight

W10

Spiral cable

X10

Connector wire harness

X11

Auxiliary terminals

X16

Connector lighting

X17

Lighting terminals

X19

MSA 3P connector

X20

ECU connector

-X21.. - X24

Connector 2P - Floodlights

-X31.. - X34

Dimming signal - Floodlights

Fuel stop solenoid

Y10

Mast down solenoid

00_00_HiLight H6+_EN.book Page 111 Friday, June 4, 2021 11:52 AM

Summary of Contents for HiLight H6+ DC

Page 1: ...User and maintenance manual for light towers English HiLight H6 Kd ESF Z 482 HiLight H6 DC Z 482 00_00_HiLight H6 _EN book Page 1 Friday June 4 2021 11 52 AM Instruction Manual ...

Page 2: ...00_00_HiLight H6 _EN book Page 2 Friday June 4 2021 11 52 AM ...

Page 3: ...ascopco com Printed matter N 2960 6290 01 06 2021 HiLight H6 Kd ESF User and maintenance manual for light towers User and maintenance manual 5 Circuit diagrams 97 Original instructions 00_00_HiLight H6 _EN book Page 3 Friday June 4 2021 11 52 AM ...

Page 4: ...g maintenance or making changes to the setup of the machine can result in major hazards including fire risk While every effort has been made to ensure that the information in this manual is correct Atlas Copco does not assume responsibility for possible errors Copyright 2021 Grupos Electrógenos Europa S A U Zaragoza Spain Any unauthorized use or copying of the contents or any part thereof is prohi...

Page 5: ... vehicles 26 3 3 Installation 27 3 3 1 Indoor installation 27 3 3 2 Outdoor installation 27 3 4 Connecting the light tower 28 3 4 1 Precautions for non linear and sensitive loads 28 4 Operating instructions 29 4 1 Before starting 29 4 2 Operating the light tower 29 4 2 1 Before the engine is started 29 4 2 2 Starting the engine 30 4 2 3 Positioning the floodlights 30 4 2 4 Extending the mast 31 4 ...

Page 6: ...ight H6 units 65 7 1 Overview of the mechanical options 65 7 2 Description of the mechanical options 65 7 2 1 Cold weather 65 7 2 2 Anti glare 65 7 2 3 Undercarriage 65 7 2 4 Wheel chocks 67 7 2 5 Towing eyes ball coupling 67 7 2 6 Towing eyes DIN 67 7 2 7 Towing eyes France 67 7 2 8 Towing eyes GB 67 7 2 9 Towing eyes NATO 67 7 2 10 Towing eyes loose ball coupling 67 7 2 11 Chalwin V 67 7 2 12 Sp...

Page 7: ...ical specifications of the light tower 78 10 1 Technical specifications of the engine alternator unit HiLight H6 78 10 2 Technical specifications of the engine alternator unit HiLight H6 DC 83 10 3 Critical bolt connections 87 10 4 Average illumination versus distance 89 10 5 Floodlight Lux level 90 10 6 Dimensions 93 10 7 Conversion list of SI units into British units 95 10 8 Data plate 95 00_00_...

Page 8: ... perform maintenance and repair as described in the instruction manual and is allowed to change settings of the control and safety system A mechanical technician does not work on live electrical components Skill level 3 Electrical technician An electrical technician is trained and has the same qualifications as both the operator and the mechanical technician In addition the electrical technician m...

Page 9: ...imits pressure temperature speeds etc 6 The machinery and equipment shall be kept clean i e as free as possible from oil dust or other deposits 7 To prevent an increase in working temperature inspect and clean heat transfer surfaces cooler fins intercoolers water jackets etc regularly See the maintenance schedule 8 All regulating and safety devices shall be maintained with due care to ensure that ...

Page 10: ... has no parking brake or jockey wheel immobilize the unit by placing chocks in front of and or behind the wheels When the towbar can be positioned vertically the locking device must be applied and kept in good order 7 To lift heavy parts a hoist of ample capacity tested and approved according to local safety regulations shall be used 8 Lifting hooks eyes shackles etc shall never be bent and shall ...

Page 11: ...rvous system of human beings When the sound pressure level at any point where personnel normally has to attend is below 70 dB A no action needs to be taken above 70 dB A noise protective devices should be provided for people continuously being present in the room below 85 dB A no action needs to be taken for occasional visitors staying a limited time only above 85 dB A room to be classified as a n...

Page 12: ...ng of connections may cause electric shocks Whenever damaged wires or dangerous conditions are observed switch the circuit breakers to OFF and stop the engine Replace the damaged wires or correct the dangerous condition before restarting Make sure that all electric connections are securely tightened 24 Avoid overloading the light tower The light tower is provided with circuit breakers for overload...

Page 13: ...r tamper with the sound damping material Keep the material free of dirt and liquids such as fuel oil and cleansing agents If any sound damping material is damaged replace it to prevent the sound pressure level from increasing 13 Use only lubricating oils and greases recommended or approved by Atlas Copco or the machine manufacturer Ascertain that the selected lubricants comply with all applicable ...

Page 14: ...hecking the charge condition 2 Install a sign prohibiting fire open flame and smoking at the post where batteries are being charged 3 When batteries are being charged an explosive gas mixture forms in the cells and might escape through the vent holes in the plugs Thus an explosive atmosphere may form around the battery if ventilation is poor and can remain in and around the battery for several hou...

Page 15: ...is available CP Control panel DP Data plate EP Earth pin optional FL Floodlights FS Forklift slots LE Lifting eye LH Levelling handle to adjust the height of the supporting foot LPS Locking pin stabilizer M Mast RHM Rotating handles mast ST Stabilizer and supporting foot S2 Emergency stop button U Undercarriage DP FS U ST LH FL FL M LE CP LH LH LPS ST EP RHM S2 00_00_HiLight H6 _EN book Page 15 Fr...

Page 16: ... touching them Indicates a risk of fire This label is required for On Road transport into the European Union according to the European agreement concerning international carriage of Dangerous goods by Road Annex A Indicates that the mast should not be extended near electric wires Indicates the locking pin of the stabilizers Indicates the forklift slots Indicates the drain plug for the engine fuel ...

Page 17: ... the danger of touching rotating parts of the unit Carbon monoxide CO can cause brain damage or death Engine and generator exhaust contains odourless and colourless carbon monoxide gas Signs of carbon monoxide poisoning include nausea headache dizziness drowsiness and lack of consciousness Get fresh air if anyone shows signs of carbon monoxide poisoning Data plate Indicates the different service p...

Page 18: ...it from both sides 2 3 5 Control panel The control panel grouping the controller fuses automatic switches sockets etc is accessible by opening the door at the front 2 3 6 Data plate and serial number The light tower is furnished with a data plate showing the product code serial number and power output see chapter Data plate on page 95 It is located on the left corner panel below the emergency stop...

Page 19: ...ion The homologated light tower undercarriages are manufactured according to ISO European road standards currently applicable The undercarriage is equipped with a fixed tow bar and several towing eyes are available For more details on the available undercarriages their main features and available towing eyes see Undercarriage on page 65 Road lights and reflectors are standard on the road homologat...

Page 20: ...reakers for the lamps one for each lamp The 4 lamps are controlled by the Lc1001 controller by means of relays S50 UP button Push the UP button to extend the mast S51 DOWN button Push the DOWN button to lower the mast Features of the Lc1001 controller The dedicated Lc1001 controller provides basic features for light tower application such as Configurable Auto and Manual Start versions Remote start...

Page 21: ...E ON OFF switch Position REMOTE START for Auto Photocell or weekly timer start option Position I ON for manual start Position O OFF to isolate the controller S25 Auto positioning switch Put the switch in position AUTO to activate ASM Auto Rise and Lower Safety Mast Put the switch in position MAN to de activate ASM S50 UP button Push the UP button to extend the mast S51 DOWN button Push the DOWN bu...

Page 22: ...lots are provided in the frame at the left and right side of the unit 3 2 Parking and towing 3 2 1 Unhooking the light tower 1 Secure the support leg jockey wheel 1 to support the light tower in a level position 2 Adjust the height of the support leg jockey wheel using the handle 2 Lifting acceleration and deceleration must be kept within safe limits max 2 g Helicopter lifting is not allowed The o...

Page 23: ...in the reverse order see also Towing on page 25 3 2 2 Positioning the light tower Follow the steps below to position the light tower 1 Ensure that the handbrake 1 is engaged if available and make sure that the mast is down 2 For the stabilizers release the locking pin of the stabilizer 2 by lifting it up and pull the supporting foot 3 at the maximum extension of the stabilizer 4 3 Once the stabili...

Page 24: ...jockey wheel if available is safely fastened by its own locking lever to ensure that the light tower is still stable once the stabilizing feet are removed 3 Adjust the height of the support leg jockey wheel using the handle 2 on top The support leg jockey wheel 3 should never touch the ground once the light tower is coupled to the hook of the towing vehicle 4 Retract the 4 feet 4 and the stabilize...

Page 25: ...towing hook of the towing vehicle 2 Connect the cabling plug to the towing vehicle so that the rear lights of the light tower work indicators lights brake lights 3 Check that the pressure and condition of the tires are suitable for the road and the climatic conditions 4 Release the handbrake 2 if provided Do not proceed with towing if you notice any broken or faulty parts Drive carefully according...

Page 26: ...owers are carried on trucks or similar vehicles 1 Ensure that the machine is stable and secure 2 Check that the light tower is placed perfectly horizontally check the levels on top of the unit 3 To ensure stability use the fork lift slots 1 and lifting eye 2 to fix the light tower to the transport vehicle 4 Use straps or other means of anchoring provided that these do not affect the machine s safe...

Page 27: ...lifetime of filters and may reduce your light tower s performance Check that the engine exhaust is not directed towards people Locate the rear end of the light tower upwind away from contaminated wind streams and walls Avoid re circulation of exhaust air from the engine This causes overheating and engine power decrease Leave enough space for operation inspection and maintenance at least 1 meter at...

Page 28: ...gle phase circuits generate high 3rd harmonics and risk for excessive neutral current Loads most sensitive to voltage distortion include incandescent lamps discharge lamps computers X ray equipment audio amplifiers and elevators Consult Atlas Copco for measures against the adverse influence of non linear loads Non linear loads draw currents with high contents in harmonics causing distortion in the...

Page 29: ... in the OFF position 1 2 If the optional External power input 230 VAC is installed select the desired operating mode with S10 Genset OFF Mains In your own interest always strictly observe all relevant safety instructions Do not operate the light tower in excess of the limitations mentioned in the Technical Specifications Local rules concerning the setting up of low voltage power installations belo...

Page 30: ...tness of the bolt torque if necessary Inclination Each floodlight has a central handle and thumb screw that is used to set the angle 1 Loosen the wing screw 3 2 Untighten the central handle 4 slightly 3 Select one of the configured positions and tighten the wing screw 4 Tighten the central handle again 5 Proceed with extending the mast as described below S50 S51 S20 0 1 H16 Q2 Q3 Q4 Q5 Q1 Q6 P7 AU...

Page 31: ...her adjust the light beam The mast can be rotated through 340 2 Lock the mast again using its locking pin 1 If an optional Photocell is provided and the Auto start lighting level option is enabled the mast will be extended automatically Before extending the mast and in particular when the Auto start lighting level option is enabled make sure that the lighting tower is properly positioned away from...

Page 32: ...o activate AUTO mode The floodlights will ignite switch off automatically depending on the luminosity optional Photocell or a set time schedule On light towers with Lc1001 module the flood lights are now ignited When the light tower is connected to the mains External power input 230 VAC with battery charger option S10 in position 2 all lights will ignite at the same time as soon as circuit breaker...

Page 33: ...rox 30 sec For Lc1003 put the starter switch S20 in position O OFF Mind your head while lowering the mast When lowering the mast check that the power cord on the mast spiral cable 2 collapses freely into its holder and does not become pinched or tangled S50 S51 S20 0 1 H16 Q2 Q3 Q4 Q5 Q1 Q6 P7 AUTO MAN F10 AUTO MAN S51 If an optional Photocell is provided and the Auto start lighting level option i...

Page 34: ... OFF A1 F10 000000 00 H2 P1 H16 H3 1 2 Q2 1 2 Q3 1 2 Q4 1 2 Q5 N 1 N 2 Q1 1 2 Q6 Dimming ECU 3 4 Should an emergency arise it is also possible to stop the machine by pressing the EMERGENCY STOP button S2 If the light tower has been stopped in this way the emergency stop button must be released by rotating it clockwise for next operation S2 00_00_HiLight H6 _EN book Page 34 Friday June 4 2021 11 52...

Page 35: ...d to it 9 For cubicle with Lc1003 controller only connect the light tower directly to the mains if the optional External power input 230 VAC is installed In this case use the X2 socket 3 10 Stop the engine See section 4 2 8 Keep in mind that this machine is a light tower not a generator set H16 Q2 Q3 Q4 Q5 Q1 Q6 P7 AUTO MAN AUTO MAN X1 Q6 X1 P1 H16 H3 1 2 Q2 1 2 Q3 1 2 Q4 1 2 Q5 N 1 N 2 Q1 1 2 Q6 ...

Page 36: ...o activate Auto mode It is also used for floodlight operation switch on the floodlights manually S20 ON switch on off the floodlights automatically in REMOTE mode S20 REMOTE 3 START Is used to start the unit in Manual mode It is also used to switch off the floodlights manually S20 ON 4 UP Is used for navigating the instrumentation event log and configuration screens and to go to the previous param...

Page 37: ...cy instrumentation screen Current and load instrumentation screen Engine speed instrumentation screen Hours run instrumentation screen Battery voltage instrumentation screen Oil pressure instrumentation screen Coolant temperature instrumentation screen Icon for coolant high temperature alarm Fuel sender instrumentation screen Appears when the event log is being displayed Current time held in the u...

Page 38: ...it is in stop mode Appears when the engine is at rest and the unit is in auto mode Appears when the engine is at rest and the unit is waiting for a manual start Appears when a timer is active for example cranking time crank rest etc Appears when the engine is running and all timers have expired either on or off load The animation speed is reduced when running in idle mode Appears when the unit is ...

Page 39: ...WN buttons simultaneously to display the navigation menu 2 Once entered cycle to the event log section 1 and enter 3 To view the event log repeatedly press the UP or DOWN buttons until the LCD screen displays the desired event 4 Continuing to press the UP or DOWN buttons will cycle through the past alarms 5 To exit the event log press the UP and DOWN buttons simultaneously Display Description Home...

Page 40: ...ess and hold the AUTO MODE button to exit the editor and save the changes The scheduler pages on the instrumentation screen list the following for 8 scheduled start stop sequences 4 4 6 1 Scheduler enable option 4 4 6 2 Schedule period Choose between a Weekly Monthly or Daily repetition of the schedule 4 4 6 3 Auto mode Choose between the values 0 and 1 where 0 uses the configured time and 1 uses ...

Page 41: ...ct the day of the week 1 Monday 2 Tuesday 3 Wednesday 4 Thursday 5 Friday 6 Saturday 7 Sunday 4 4 6 7 Start week Select the week of the month 1 2 3 4 4 4 6 8 Duration 00_00_HiLight H6 _EN book Page 41 Friday June 4 2021 11 52 AM ...

Page 42: ...s save on administration costs and are offered at reduced price compared to the loose components Refer to the parts list for more information on the contents of the service kits Engine Drain water from fuel filter x Check Fill fuel level 3 x Empty air filter vacuator valve x Check engine oil level if necessary top up x Check coolant level x Check control panel for alarms and warnings x Check on ab...

Page 43: ...onnections 12 x x Check electrolyte if applicable battery terminals 10 x x Analyse coolant 4 7 x x Grease locks and hinges x x Check rubber flexibles 9 replace every 6 years x Drain Clean fuel tank water and sediment 1 14 x Adjust engine inlet and exhaust valves 2 x Check engine protective devices 15 x x Inspect starter motor x x Inspect charging alternator x x Alternator Measure alternator diodes...

Page 44: ... x Check electrical cable condition and upper fixation clamp x x Grease the mast collar x x Grease the mast adjustable plates contact surface only x x Grease cylinder rotule x x Change hydraulic oil x x General Inspection by Atlas Copco Service technician x Light towers in stand by application have to be tested on a regular basis At least once a month the engine should run for minimum 30 minutes a...

Page 45: ... mobile parts x x Grease coupling head and towbar bearings x Check brake system if installed and adjust if necessary x Oil or grease brake lever and moving parts such as bolts and joints x Grease sliding points on height adjusting parts x Check safety cable for damage x x Check electrical cable towards road signalisation x Check brake pads wear x Change wheel hub bearing grease x 00_00_HiLight H6 ...

Page 46: ...onnect the battery and switch off the control module Do not carry out any change or modification to any part of the light tower or its electric system Do not carry out any maintenance when the engine is running Be careful when close to any moving parts e g pulleys fans and to any hot parts e g muffler engine block coolants lubricants 5 1 2 Use of maintenance schedule Regular maintenance is essenti...

Page 47: ...ion temperature this will result in insufficiently burnt fuel which will cause diluting of the lube oil Also unburnt fuel and lube oil can enter the exhaust manifold and eventually leak out through joints in the exhaust manifold Risk for fire 5 2 3 Best practices Reduce the low load periods to a minimum This should be achieved by adequately sizing the unit for the application It is recommended tha...

Page 48: ...lace parts as indicated in the Engine Operation Manual The engine should never run before filters have been correctly installed Open the access doors of the light tower to access the engine and perform all necessary maintenance operations Unlock the access doors by using the key Open the access doors by pushing the black push button next to the key hole Regularly check the controller display to se...

Page 49: ...l level dipstick 1 and swipe it clean Reinstall the oil level dipstick and screw it tight Unscrew the oil level dipstick and check the oil level 4 If the oil level is close to the MIN level indicator top up engine oil to the MAX level indicator 5 Reinstall the oil level dipstick and screw it tight 1 Oil drain hose 2 Dipstick 3 Oil filter 4 Oil filling point 4 3 2 1 1 00_00_HiLight H6 _EN book Page...

Page 50: ...an air see chapter Cleaning the oil filter 5 Reinstall the plug 1 with a new sealing washer and tighten it 6 Pour in engine oil 5 4 2 3 Cleaning the oil filter 1 Remove the oil filter 1 2 Replace the upper gasket 2 and slightly oil the upper and lower gaskets 2 3 before reinstalling them 3 Reinstall the oil filter 1 1 2 1 2 3 00_00_HiLight H6 _EN book Page 50 Friday June 4 2021 11 52 AM ...

Page 51: ...t in Amp 5 5 1 4 Make up distilled water The amount of water evaporating from batteries is largely dependant on the operating conditions i e temperatures number of starts running time between start and stop etc If a battery starts to need excessive make up water this points to overcharging Most common causes are high temperatures or a too high voltage regulator setting If a battery does not need a...

Page 52: ... Clean the adapter head sealing surface Lightly oil the gasket of the new filter element and screw the latter onto the header until the gasket is properly seated then tighten with both hands Reconnect the hoses on the pre filter 1 and tighten the clamps Check for fuel leaks once the engine has been restarted Never charge the battery or refill the fluid when the battery is still installed in the ma...

Page 53: ...e in this case The safety cartridge 2 cannot be cleaned 5 5 3 3 Cleaning the dust trap To remove dust from the dust trap 1 clean it with a dry rag 5 5 3 4 Replacing the air filter element Remove the dust trap 1 Clean the trap Remove the element 3 from the housing 4 Reassemble in reverse order of dismantling Inspect and tighten all air intake connections 1 Dust trap 2 Safety cartridge 3 Filter elem...

Page 54: ...install the protection lenses and the 8 screws Carefully tighten the 8 screws with a screwdriver 5 5 5 Ordering spare parts It is possible to order spare parts for the light tower by making reference to the parts as mentioned in the enclosed Parts List manual Always quote the part number the designation and the quantity of the parts required as well as the type and the serial number of the machine...

Page 55: ...d periods PAROIL contains high quality anti oxidants to control deposits sludge and contaminants that tend to build up under very high temperatures PAROIL s detergent additives keep sludge forming particles in a fine suspension instead of allowing them to clog your filter and accumulate in the valve rocker cover area PAROIL releases excess heat efficiently whilst maintaining excellent bore polish ...

Page 56: ...esel engine oil with a high viscosity index Atlas Copco PAROIL E is designed to provide a high level of performance and protection in standard ambient conditions as from 10 C Litre US gal Imp gal cu ft Order number can 5 1 3 1 1 0 175 1630 0135 00 barrel 20 5 3 4 4 0 7 1630 0136 00 Litre US gal Imp gal cu ft Order number can 5 1 3 1 1 0 175 1615 5953 00 can 20 5 3 4 4 0 7 1615 5954 00 barrel 209 5...

Page 57: ...put voltage leaks and damaged parts ambient temperature daily and normal maintenance and altitude might be helpful to quickly locate the problem Also report any information regarding the humidity and location of the light tower e g close to sea 1 Overspeed The engine speed has risen above the over speed pre alarm setting 2 Alarm conditions An external alarm condition has occurred E g Fail to Start...

Page 58: ...m condition occurs an icon is displayed in the Alarm Icon section of the Lc1003 LCD to indicate the alarm that is current active on the controller In the event of a warning alarm the LCD only displays the Alarm Icon In the event of an electrical trip or shutdown alarm the module displays the Alarm Icon and the STOP button LED begins to flash If multiple alarms are active at the same time the Alarm...

Page 59: ...measured from the W L terminal Low fuel level The level detected by the fuel level sensor is below the low fuel level setting Battery Under Voltage The DC supply has fallen below or risen above the low volts setting level Battery Over Voltage The DC supply has risen above the high volts setting level Generator Under Voltage The generator output voltage has fallen below the pre set pre alarm settin...

Page 60: ...configured trip level Delayed Over Current The measured current has risen above the configured trip level for a configured duration Low Current The measured current has fallen below the configured trip level This is used to detect lamp failure Oil Filter Maintenance Alarm Maintenance due for oil filter Air Filter Maintenance Alarm Maintenance due for air filter Fuel Filter Maintenance Alarm Mainte...

Page 61: ... the STOP button on the Lc1003 module The alarm condition must be rectified before a reset will take place If the alarm condition remains it is not possible to reset the unit Display Description Reason Engine High Temperature The module detects that the engine coolant temperature has exceeded the high engine temperature pre alarm setting level after the Safety On timer has expired Low Fuel Level T...

Page 62: ...set will take place If the alarm condition remains it is not possible to reset the unit Display Description Reason Fail To Start The engine has failed to start after the configured number of start attempts Low Oil Pressure The module detects that the engine oil pressure has fallen below the low oil pressure pre alarm setting level after the Safety On timer has expired Under Speed The engine speed ...

Page 63: ...tput frequency has fallen below the pre set pre alarm setting after the Safety On timer has expired Generator Over Frequency The generator output frequency has risen above the pre set pre alarm setting Emergency Stop The emergency stop button has been depressed This fail safe normally closed to emergency stop input immediately stops the set should the signal be removed Oil Sender Open Circuit The ...

Page 64: ...to detect lamp failure Oil Filter Maintenance Alarm Maintenance due for oil filter Air Filter Maintenance Alarm Maintenance due for air filter Fuel Filter Maintenance Alarm Maintenance due for fuel filter Alternator overheating only for HiLight H6 DC Overheating triggers PGM thermal switch input of the controller Display Description Reason C 00_00_HiLight H6 _EN book Page 64 Friday June 4 2021 11 ...

Page 65: ...al colour frame 7 2 Description of the mechanical options 7 2 1 Cold weather This option consists of synthetic oil and a higher capacity battery 7 2 2 Anti glare Plastic cover add on to avoid excess of glare 7 2 3 Undercarriage There are 3 variants of undercarriage available for HiLight H6 light towers Each variant has its own specific features An overview is given hereafter Not homologated for ro...

Page 66: ...dguard Electrical kit License plate support The homologated light tower trolleys are manufactured according to ISO European road standards currently applicable The undercarriage is equipped with an adjustable or fixed towbar with French eye DIN eye GB eye NATO eye or ball coupling with or without handbrake For more detailed information on the different towing eyes please consult the parts manual M...

Page 67: ...es GB 7 2 9 Towing eyes NATO 7 2 10 Towing eyes loose ball coupling Extra not assembled and into a side bag 7 2 11 Chalwin V 7 2 12 Spark arrestor 7 2 13 Special colour canopy both AC grey and AC yellow change to custom colour 7 2 14 Special colour frame 1 00_00_HiLight H6 _EN book Page 67 Friday June 4 2021 11 52 AM ...

Page 68: ...ght hand driving Auto mast down Auto tilt compliant with SmartMast Lamps LED 4 x 350W 48V HiLight H6 Lamps LED 4 x 320W 48V HiLight H6 DC 7 4 Description of the electrical options 7 4 1 Battery switch 1 pole The battery switch 1 is installed near the battery and allows to disconnect the battery power 7 4 2 Dimming Light output regulation For cubicle with Lc1003 controller For cubicle with Lc1001 c...

Page 69: ...tion and has advanced functionalities such as Dimming with autofill Obstacle detection Stability assistance Impact detection Advanced scheduler 7 4 7 Auto start with photocell not for DC version Photocell measures the luminosity and can be activated by sunlight 1 A1 F10 000000 00 H2 P1 H16 H3 1 2 Q2 1 2 Q3 1 2 Q4 1 2 Q5 N 1 N 2 Q1 1 2 Q6 Dimming ECU A1 S50 S51 S20 0 1 H16 Q2 Q3 Q4 Q5 Q1 Q6 P7 AUTO...

Page 70: ...dlights switch off The luminosity level can be adjusted to a desired higher lower level according to the specific operating conditions of the light tower ASM Auto Rise and Lower Safety Mast The ASM option provides the possibility to not only switch on off the floodlights automatically but also to extend lower the mast automatically To enable automatic mast operation proceed as follows 1 Put the st...

Page 71: ...le Fleetlink is an intelligent telematics system that helps optimize fleet usage reduce maintenance cost ultimately saving time and money It allows to manage the unit conveniently wherever it is always helping with the latest fleet information Fleetlink comes with the following functions Location GPS Running status Running hours Service status Service notifications Geo fencing Daily weekly or mont...

Page 72: ...ifications The maximum power available when the lamps are switched ON is as follows 1300 W lamps 1400 W auxiliary sockets Total 2700 W If the power demand exceeds 2700 W the Lc1003 controller will stop the HiLight H6 high power shutdown The maximum power available when the lamps are switched OFF is as follows 230 VAC 10 A 2300 W Q2 Q3 Q4 Q5 Q1 Q6 P7 X1 X1 X1 3 2 1 Q6 1 2 Q2 1 2 Q3 1 2 Q4 1 2 Q5 N ...

Page 73: ...will trigger the following actions Start engine Activate buzzer Rise mast Sequence lamp start 6 A remote stop signal Sunrise or Weekly timer stop will trigger the following actions Sequence lamp stop Activate buzzer Lower mast Stop engine For cubicle with Lc1001 controller The Auto Mast Down function is always enabled The power of the hydraulic pump for the mast is 850 W Therefore it is only possi...

Page 74: ...switch to UP to increase the inclination angle of the floodlights Turn the switch to DOWN to decrease the inclination angle of the floodlights A2 Actuator DC supply and control 7 4 17 Lamps LED 4 x 350W 48V HiLight H6 7 4 18 Lamps LED 4 x 320W 48V HiLight H6 DC S50 S51 S20 0 1 H16 Q2 Q3 Q4 Q5 Q1 Q6 P7 AUTO MAN F10 AUTO MAN S30 A1 F10 000000 00 H2 P1 H16 H3 1 1 1 1 N 1 1 S30 ECU S30 00_00_HiLight H...

Page 75: ...n Inhibitor or another drying agent inside the light tower and close the doors Stick sheets of VCI paper with adhesive tape on the bodywork to close off all openings Wrap the light tower except the bottom with a protective tarpaulin to avoid possible damage and corrosion due to environmental conditions 8 2 Preparing for operation after storage Before operating the light tower again remove the wrap...

Page 76: ...re is foreseen 9 2 Disposal of materials Dispose contaminated substances and material separately according to local applicable environmental legislation Before dismantling a machine at the end of its operating lifetime drain all fluids and dispose of according the applicable local disposal regulations Remove the batteries Do not throw batteries into the fire explosion risk or into the residual was...

Page 77: ...ical and electronic appliances WEEE and may not be disposed as unsorted waste The equipment is labelled in accordance with the European Directive 2012 19 EU with the crossed out wheelie bin symbol At the end of life time of the electric and electronic equipment EEE it must be taken to separate collection For more information check with your local waste authority customer center or distributor 00_0...

Page 78: ...0 m Relative air humidity maximum 80 Minimum starting temperature unaided 10 C Minimum starting temperature aided 20 C Maximum sound power level LWA complies with 2000 14 EC 50 Hz 83 dB A STD 84 dB A Spark Arrestor Sound pressure level LpA at 7 m MKT Fuel consumption MKT Autonomy MKT Fuel tank capacity 120 l Oil service interval MKT Mast height 7 6 0 3 m Mast type hydraulic Wind speed stability ac...

Page 79: ...tion 50 Hz 0 532 kg kWh Fuel autonomy at full load with standard tank 50 Hz 266 67 h Single step load capability 100 Single step load capability 50 Hz 2 24 kW Application data Mode of operation PRP Site land use Operation single Start up and control mode manual auto Start up time unspecified Mobility config acc ISO 8528 1 1993 mobile E Mounting fully resilient Climatic exposure open air Engine Bra...

Page 80: ...N 75 4 Standard EN60034 1 Rated output 50 Hz 3 5 kVA Rating type acc ISO 8528 3 BR 125 40 C Protection degree IP21 Insulation class stator H Insulation class rotor H Number of wires 4 Electrical power circuit Main circuit breaker number of poles 2 Fault current protection residual current release Idn 0 03 A Lamps Number of lights 4 Technology LED Floodlight power 350 W Floodlight current 1 52 A 00...

Page 81: ...7 56 55 54 53 52 50 49 4500 58 1 56 55 54 53 52 51 50 49 47 46 45 5000 54 6 52 51 50 49 48 47 46 45 43 42 41 Height m Px kPa Temperature ºC 0 5 10 15 20 25 30 35 40 45 50 0 101 4 111 109 107 105 103 101 99 97 95 93 91 500 95 3 103 101 99 98 96 94 92 90 88 86 84 1000 89 6 96 94 92 91 89 87 86 84 82 80 78 1500 84 2 89 87 86 84 83 81 79 78 76 74 72 2000 79 2 82 81 80 78 77 75 73 72 70 68 66 2500 74 4...

Page 82: ... 58 56 54 52 50 47 4000 61 8 60 59 58 57 55 54 52 50 48 45 43 4500 58 1 56 54 53 52 51 49 47 46 44 41 39 5000 54 6 51 50 49 48 46 45 43 42 40 37 35 Height m Px kPa Temperature ºC 0 5 10 15 20 25 30 35 40 45 50 0 101 4 110 108 106 104 102 100 97 95 92 88 85 500 95 3 103 101 99 97 95 93 90 88 85 82 78 1000 89 6 95 94 92 90 88 86 83 81 8 75 72 1500 84 2 88 87 85 83 81 79 77 75 72 69 66 2000 79 2 82 8...

Page 83: ...lights ON 1 28 kW Operating temperature min 20 C Operating temperature max 40 C Altitude capability 3000 m Relative air humidity maximum 80 Minimum starting temperature unaided 10 C Minimum starting temperature aided 20 C Maximum sound power level LWA complies with 2000 14 EC 50 Hz 82 dB A Sound pressure level LpA at 7 m 52 dB A Fuel consumption all floodlights ON 0 615 kg h Autonomy all floodligh...

Page 84: ... use Operation single Start up and control mode manual auto Start up time unspecified Mobility config acc ISO 8528 1 1993 transportable D Mounting fully resilient Climatic exposure open air Engine Brand Kubota Model Z 482 Speed 1500 rpm Standard SAE J1349 Rated net output PRP 50 Hz 1 30 kW Coolant coolant Combustion system direct injection Aspiration natural aspirated Number of cylinders 2 Swept v...

Page 85: ...e to ISO 3046 1 2 See derating table or consult the factory for other conditions 3 At reference conditions unless otherwise stated 4 Rating definition ISO 8528 1 PRP Prime Power is the maximum power available during a variable power sequence which may be run for an unlimited number of hours per year between stated maintenance intervals and under the stated ambient conditions A 10 overload is permi...

Page 86: ...l conditions The applicable standards are ISO 3046 1 JIS 8002 The factors are calculated according to the expressions specified in the standards Notes 2 This table is applicable to the naturally aspirated diesel engine Notes 3 The output under relative humidity other than 30 can be obtained by calculation Table 1 conversion factors under relative humidity of 30 and mechanical efficiency of 85 Uppe...

Page 87: ...M8 Base frame M8 8 8 24 3 2 5 AC STD 4369 Lifting beam Base frame M10 8 8 48 2 5 AC STD 4369 Roof Lifting beam M8 8 8 24 3 2 5 AC STD 4369 Engine Alternator flange M10 8 8 25 Loctite 2107 LINZ STD Engine Shock absorber M10 8 8 16 8 LESOL STD Engine support Floor M10 8 8 48 2 5 AC STD 4369 Alternator Shock absorber M10 8 8 16 8 AC STD 4369 Alternator support Floor M10 8 8 48 2 5 AC STD 4369 Floor B...

Page 88: ... Dimension Quality Torque Nm Allowed deviation Nm Additional treatment Applicable standard Standard torques for metric bolted joints M4 8 8 2 51 0 63 AC STD 4369 M5 8 8 4 96 1 24 AC STD 4369 M6 8 8 8 40 2 1 AC STD 4369 M8 8 8 20 30 5 AC STD 4369 M10 8 8 40 20 10 AC STD 4369 M12 8 8 69 00 17 AC STD 4369 M14 8 8 109 00 28 AC STD 4369 00_00_HiLight H6 _EN book Page 88 Friday June 4 2021 11 52 AM ...

Page 89: ... 89 10 4 Average illumination versus distance Lux 300 150 50 Job Administrative jobs Manual jobs Earth moving 00_00_HiLight H6 _EN book Page 89 Friday June 4 2021 11 52 AM ...

Page 90: ... 2 Lamp 3 Lamp 4 1 Inclination 80 80 70 70 Rotation 0 0 25 25 2 Inclination 80 80 70 70 Rotation 10 10 20 20 3 Inclination 80 70 80 70 80 70 80 70 Rotation 0 180 90 90 4 Inclination 80 80 70 70 Rotation 20 20 60 60 1 2 4 3 7 0 8 0 00_00_HiLight H6 _EN book Page 90 Friday June 4 2021 11 52 AM ...

Page 91: ... 91 Case 1 Case 2 Average Lux 23 4000 m Average Lux 23 3600 m 80 m 50 m 60 m 60 m 00_00_HiLight H6 _EN book Page 91 Friday June 4 2021 11 52 AM ...

Page 92: ... 92 Lux level Case 3 Case 4 Average Lux 20 5000 m Average Lux 33 2500 m 80 m 80 m 00_00_HiLight H6 _EN book Page 92 Friday June 4 2021 11 52 AM ...

Page 93: ... 93 10 6 Dimensions ON ROAD UNDERCARRIAGE LED 00_00_HiLight H6 _EN book Page 93 Friday June 4 2021 11 52 AM ...

Page 94: ... 94 ON ROAD UNDERCARRIAGE LED 00_00_HiLight H6 _EN book Page 94 Friday June 4 2021 11 52 AM ...

Page 95: ...ET ISOXXXX MODEL FN HZ XX Y KVA XXX SN COP Y KW XXX PN COP Y V XXX VN Y A XXX IN XXXX Cos ph xx ESFXXXX XXXX MADE IN XXXX CE 3 14 15 16 4 2 8 7 6 5 12 17 11 10 9 1 13 1 Name of manufacturer 2 Maximum permitted total weight of the vehicle 3 Machine type 4 Mode of operation 5 Model number 6 Frequency 7 Apparent power PRP 8 Active power PRP 9 Nominal rated voltage 10 Nominal rated current 11 Generato...

Page 96: ... 96 00_00_HiLight H6 _EN book Page 96 Friday June 4 2021 11 52 AM ...

Page 97: ... 97 Circuit diagrams 00_00_HiLight H6 _EN book Page 97 Friday June 4 2021 11 52 AM ...

Page 98: ...ng Lamp Generator Voltage L1 12 24 Vdc Batt Input W L Input D Input 11 Generator Voltage Neutral Low Oil Pressure Emergency Stop Input 4 3 5 Output Output Output Fuel Control Relay Start Relay Output Preheat 0 I a3 20 a3 5 a3 15 a3 4 a2 13 a2 13 a2 19 S H3 8 8 a2 19 a2 19 a2 19 24 21 K4 Auto mast down 10 Optional P1 X11 7 a3 36 a3 36 10 a6 12 H16 U2 FM02 IN_5 14 X11 40 41 F20 2A 11 a2 19 a2 19 X10...

Page 99: ... b54 b0 5L a0 125 a6 126 a0 L1 a6 N1 e54 c54 c0 L1 c6 N1 h A2 P2 K116 A1 A2 5 1 5 2 230V 50Hz PE 1 G3 3 4 2 C1 Canopy Cubicle d54 c0 L11 c6 N11 X8 1 25A 30mA 1 2 Q1 3 4 6A Q2 1 2 6A Q3 1 2 6A Q4 1 2 6A Q5 1 2 10A Q6 1 2 01 13 X17 22 X17 32 33 X17 42 PE X17 12 W10 b0 140 b6 113 b0 130 b6 113 b0 120 b6 113 b0 110 b6 113 N V V L PE D D X21 2 1 3 V1 X31 2 1 N V V L PE D D X22 2 1 3 V2 X32 2 1 N V V L ...

Page 100: ... a0 125 a6 126 a0 L1 a6 N1 e54 c54 c0 L1 c6 N1 h A2 P2 K116 A1 A2 5 1 5 2 230V 50Hz PE 1 G3 3 4 2 C1 Canopy Cubicle d54 c0 L11 c6 N11 X8 1 25A 30mA 1 2 Q1 3 4 6A Q2 1 2 6A Q4 1 2 10A Q6 1 2 01 13 X17 32 33 PE X17 12 W10 b0 140 b6 113 b0 130 b6 113 b0 120 b6 113 b0 110 b6 113 N V V L PE D D X21 2 1 3 V1 X31 2 1 N V V L PE D D X22 2 1 3 V2 X32 2 1 N V V L PE D D X23 2 1 3 V3 X33 2 1 N V V L PE D D X...

Page 101: ...2V GND BP 0V Water temperature signal 41 36 2 43 Speed sensor 12V Speed sensor signal Solenoid Solenoid 9 44 Speed select SW 50 60Hz IG SW BP 12V GND GND GND 13 21 Warning lamp ST SW Output A2 a3 77 a3 25 a3 15 ECU 21 ECU 44 ECU 13 a2 19 11 11 7 7 3 3 ECU 22 15 15 Canopy Cubicle to Circ Diagr ENGINE Control Module X10 X10 1 2 3 1 2 B10 1 2 00_00_HiLight H6 _EN book Page 101 Friday June 4 2021 11 5...

Page 102: ...0 Pump P2 Run meter PR21 Dimming Q1 Earth leakage 25A 30mA Q2 Circuit breaker 6A Q3 Circuit breaker 6A Q4 Circuit breaker 6A Q5 Circuit breaker 6A Q6 Circuit breaker 10A S1 Battery switch S2 Emergency stop S9 Low oil pressure switch S30 Autotilt switch up down S31 Brake ON switch S32 Mast down switch S50 Mast up push button S51 Mast down push button U2 Fleet link corebox V1 V4 Floodlight W10 Spira...

Page 103: ...7 Generator Current Transfo L3 29 Generator Current common COM Low Oil Pressure 33 32 30 31 Emergency Stop Input Remote Start Input Input Mains mode Input 4 3 Fuel Control Relay Start Relay Output Output Output 10 11 12 13 Output Output Output Output 34 Input 35 Input Choke Preheat Mast up Mast down Mast lower position Mast upper position Light 1 control 9 8 7 6 Output Output Output Output K101 a3...

Page 104: ...PE PE Cubicle Mast W10 M1 M2 A B F M 9 9 10 10 X16 X17 61 62 W10 S30 P1 P2 13 14 23 24 07 X11 13 14 X11 b54 b0 L b6 N b6 N b0 4L b0 3L b0 2L b0 1L b3 201 b3 202 a3 203 a3 204 a3 205 a3 205 a3 205 b2 1 b6 12 b2 1 b6 12 A2 6A Q2 1 2 6A Q3 1 2 6A Q4 1 2 6A Q5 1 2 230V 50Hz PE 1 G3 PE 3 4 2 Q1_PH Q1_N 25A 30mA C1 3 2 X8 3 1 4 2 4 1 5 1 5 2 d54 c0 L11 c6 N11 c0 L1 c6 N1 1 2 Q1 X8 1 3 4 01 b0 140 b6 113...

Page 105: ...icle Mast W10 M1 M2 A B F M 9 9 10 10 X16 X17 61 62 W10 S30 P1 P2 13 14 23 24 07 X11 13 14 X11 b54 b0 L b6 N b6 N b0 3L b0 1L b3 201 b3 202 a3 203 a3 204 a3 205 a3 205 a3 205 b2 1 b6 12 b2 1 b6 12 A2 6A Q2 1 2 6A Q4 1 2 230V 50Hz PE 1 G3 PE 3 4 2 Q1_PH Q1_N 25A 30mA C1 3 2 X8 3 1 4 2 4 1 5 1 5 2 d54 c0 L11 c6 N11 c0 L1 c6 N1 1 2 Q1 X8 1 3 4 01 b0 140 b6 113 b0 130 b6 113 b0 110 b6 113 b0 110 b6 11...

Page 106: ...2V GND BP 0V Water temperature signal 41 36 2 43 Speed sensor 12V Speed sensor signal Solenoid Solenoid 9 44 Speed select SW 50 60Hz IG SW BP 12V GND GND GND 13 21 Warning lamp ST SW Output A2 a3 77 a3 25 a3 15 ECU 21 ECU 44 ECU 13 a2 19 11 11 7 7 3 3 ECU 22 15 15 Canopy Cubicle to Circ Diagr ENGINE Control Module X10 X10 1 2 3 1 2 B10 1 2 00_00_HiLight H6 _EN book Page 106 Friday June 4 2021 11 5...

Page 107: ...Circuit breaker 6A Q3 Circuit breaker 6A Q4 Circuit breaker 6A Q5 Circuit breaker 6A Q6 Circuit breaker 10A S1 Battery switch S2 Emergency stop S9 Low oil pressure switch S10 GENSET OFF MAINS switch S11 Photocell Both Timer S20 Remote OFF ON switch S25 Auto positioning switch S30 Autotilt switch up down S31 Brake ON switch S32 Mast down switch S50 Mast up push button S51 Mast down push button T1 C...

Page 108: ...nsfo L3 29 Generator Current common COM Low Oil Pressure 33 32 30 31 Emergency Stop Input Remote Start Input Input Input 4 3 Fuel Control Relay Start Relay Output Output Output 10 11 12 13 Output Output Output Output 34 Input 35 Input Generator Available Preheat Mast Up Mast Down Mast Lower Position Mast Upper Position Light 1 Control 9 8 7 6 Output Output Output Output K101 a3 21 W10 X16 8 8 7 7 ...

Page 109: ... 16A Q3 2 48VDC PE G3 PE Q1_ Q1_ 32A f54 f2 100 f0 101 f2 100 f0 101 1 2 Q1 3 4 b2 b0 V V D D V1 X31 2 1 V V D D V2 X32 2 1 V V D D V3 X33 2 1 V V D D V4 X34 2 1 M7 9 10 OPT 07 W10 wiring K101 11 14 c2 105 b3 201 b3 202 2A Q4 1 2 2A Q5 1 2 to Circ Diagr ENGINE Control Module K101 21 24 PMG RECTIFIER c2 5 c6 6 c1 7 c0 8 c54 PE 5 5 6 6 a9 3 a9 4 0 V a6 12 a6 12 a3 105 a2 13 12 a2 a0 b2 b0 a2 a0 b2 b...

Page 110: ...2V GND BP 0V Water temperature signal 41 36 2 43 Speed sensor 12V Speed sensor signal Solenoid Solenoid 9 44 Speed select SW 50 60Hz IG SW BP 12V GND GND GND 13 21 Warning lamp ST SW Output A2 a3 77 a3 25 a3 15 ECU 21 ECU 44 ECU 13 a2 19 11 11 7 7 3 3 ECU 22 15 15 Canopy Cubicle to Circ Diagr ENGINE Control Module X10 X10 1 2 3 1 2 B10 1 2 00_00_HiLight H6 _EN book Page 110 Friday June 4 2021 11 5...

Page 111: ...imming potentiometer Q1 General circuit breaker 2P32A Q2 Circuit breaker 1P 16A Q3 Circuit breaker 1P 16A Q4 Circuit breaker 1P 2A Q5 Circuit breaker 1P 2A S1 Battery switch S2 Emergency stop S9 Low oil pressure switch S10 Alternator PMG thermal switch S11 Photocell Both Timer S20 Remote OFF ON switch S25 Auto positioning switch S30 Autotilt switch up down S31 Brake ON switch S32 Mast down switch ...

Page 112: ... 112 00_00_HiLight H6 _EN book Page 112 Friday June 4 2021 11 52 AM ...

Page 113: ...alth and Safety Requirements of this directive The machinery complies also with the requirements of the following directives and their amendments as indicated Directive on the approximation of laws of the Member States relating to Harmonized and or Technical Standards used Att mnt b Machinery safety 2006 42 EC EN ISO 12100 1 EN ISO 12100 2 UNE EN 12601 d Electromagnetic compatibility 2004 108 EC E...

Page 114: ...s Copco representative www atlas copco com p 2 10 Form 1636003857 ed 01 2014 12 09 Outdoor Noise Emission Directive 2000 14 EC 1 Conformity assessment procedure followed Full Quality Assurance 2 Name and address of the notified body Notified body number 0499 SNCH Societé Nationale de Certification et d Homologation L 5201 Sandweiler 3 Measured sound power level 4 Guaranteed sound power level 5 Ele...

Page 115: ...00_00_HiLight H6 _EN book Page 115 Friday June 4 2021 11 52 AM ...

Page 116: ...Printed in Spain www atlascopco com 00_00_HiLight H6 _EN book Page 116 Friday June 4 2021 11 52 AM ...

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