ATI Technologies PROFINET DL10 Manual Download Page 46

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Manual, Control Module, PROFINET, DL10
Document #9620-20-C-DL10-04

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •

www.ati-ia.com

C-46

7. Serviceable Parts

Refer to

Section 9—Drawings

for additional serviceable parts that are not listed in the following tables.

7.1 Master Module Serviceable Parts

Table 7.1—Master Module Mounting Fasteners

Part Number

Qty

Description

3500-1066020-21A

M6 x 20 Socket Head Cap Screw, SS, ND Microspheres, 0-3
uncoated lead threads. 5-7 coated threads. IFI525

7.2 Tool Module Serviceable Parts

Table 7.2—Tool Module Mounting Fasteners

Part Number

Qty

Description

3500-1066016-21A

M6 x 16 Socket Head Cap Screw, DIN 912 A4 S/S (316) ND
Ind. Microspheres Epoxy, Yellow. 0-3 uncoated lead threads. 5-7
coated threads.

7.3 Accessories

Table 7.3—Accessories

Part Number

Description

3690-0000064-60

Brush, Blue Nylon All Purpose (Contact Pin Cleaning)

9121-PLD-PLUG

TSI Teach Plug for the DL15 Tool

9120-DC45-Plug

TSI Teach Plug for the DL10 Tool

9120-C-4EM-4EF

TSI Cable (for 4-Pin Connector) DL10 Tool

3690-0000049-00

Closure Cap for Female Mini receptacles

Summary of Contents for PROFINET DL10

Page 1: ...3 Ethernet 1 and Ethernet 2 LEDs C 12 2 1 4 Integrated Ethernet Switch C 12 2 1 5 Reset To Factory Push Button C 13 2 2 Arc Prevention Circuit C 13 2 2 1 Arc Prevention Circuit Behavior during Couplin...

Page 2: ...6 4 Operation C 27 4 1 Lock Unlock and RTL Sensor Cable LED Behavior C 28 4 2 Inputs C 29 4 2 1 Locked C 29 4 2 2 Unlocked C 29 4 2 3 Input Logic Power Good C 29 4 2 4 Output Power Available C 29 4 2...

Page 3: ...2 Service Procedures C 42 6 2 1 Seal Replacement C 42 6 2 2 DL10 Device Replacement Procedures C 43 6 2 2 1 Master Module Replacement Procedures C 43 6 2 2 2 Replace a Master Module with an Already C...

Page 4: ...sor input is high UNLOCKED sensor input is low TOOL PRESENT input is high Output Power Available An input indicating the presence of US2 Power at the ATI Master PROFINET A communication system for Ind...

Page 5: ...atch The output supplied to the ATI Master module to uncouple the Tool Changer Unlatch Enable Indicates it is safe to proceed with an unlatch request Unlocked A proximity sensor input indicating that...

Page 6: ...and fixed contact pins on the Tool To avoid unintentional human contact the Master spring pins are recessed below an insulated surface on both the power and signal circuits When the modules are couple...

Page 7: ...w The Tool module employs a series of 5 push button switches for setting of the Tool ID input that allows the customer to distinguish between the different tools that are used in a robotic cell or on...

Page 8: ...r module Table 2 1 PROFINET Interface Parameters Parameter Description DCP supported Fast Startup supported Used Protocols subset UDP IP ARP ICMP Ping Topology recognition LLDP SNMP V1 MIB2 physical d...

Page 9: ...l 1 0 Unlatch Enabled Unlatch Enabled Status Information 1 TSIV TSI Switch Verify 2 TSRV TSI Relay Verify 3 Reserved 4 RTLV1 Ready to Lock Relay 1 Verify 5 RTLV2 Ready to Lock Relay 2 Verify 6 to 7 Re...

Page 10: ...Tool ID Switch3 Bit4 3 Tool ID Switch3 Bit8 4 Tool ID Switch4 Bit1 5 Tool ID Switch4 Bit2 6 Tool ID Switch4 Bit4 7 Tool ID Switch 4 Bit 8 6 0 Tool ID Switch5 Bit 1 N A 1 Tool ID Switch5 Bit2 2 Tool I...

Page 11: ...ified on the module as BF It provides PROFINET status information Refer to Table 2 5 for an outline of this LED s operation Table 2 4 Master Module SF status LED Status LED Note No Power Off No power...

Page 12: ...e is currently no data exchange activity Active RX TX Red flashing Green solid There is sporatic data exchange activity with the Ethernet PROFINET connection established Red solid Green solid There is...

Page 13: ...ction 6 2 2 DL10 Device Replacement Procedures for a detailed device replacement procedure After the push button is pressed the SF LED will blink red indicating that with the next power cycle the Name...

Page 14: ...n circuit is more fully described in the following sections 2 2 2 Arc Prevention Circuit Behavior during Coupling The behavior of the Arc Prevention circuit during coupling can be more clearly underst...

Page 15: ...and the switching off of power designated T2 in the diagram is less than 50 ms Some time after power is turned off and the Master and Tool begin to separate electrical contact between Master and Tool...

Page 16: ...on as the Tool Changer or Utility Coupler is coupled Typically the Tool ID information is available to the Master within 150 ms from the time the Tool Changer or Utility Coupler is coupled NOTICE When...

Page 17: ...s both a firmware and a hardware interrupt for the Unlatch output bit Unlatch Enabled in the bitmap reports that the tool change will process an Unlatch command if issued Refer to Section 2 1 Master M...

Page 18: ...tch Robot Arm Master Module Tool Module 4 Pin M12 Connector for TSI Limit Switch Tool Changer Tool Tool Stand Trip Dog Intregal to the Tool Stand Figure 2 7 DL15 Tool Stand Interlock TSI with a Contac...

Page 19: ...2 5 1 1 RTL Bypass Relay Circuit The Master module has a normally closed RTL bypass circuit RTL relay If the Tool Changer is inadvertently locked without a Tool attached the Tool Changer can still be...

Page 20: ...r is Coupled with the Tool and the Tool is in the Stand The Master and Tool are coupled in the tool stand and the Master has detected a Tool is present with the RTL1 and RTL2 sensors ON Thus opening t...

Page 21: ...he TSI Switch Normally open is not made and thus breaking the TSI circuit and interrupting an UNLATCH command Figure 2 11 TSI Circuit with Master and Tool Locked and Free of Stand DL10 T Shown LATCH 2...

Page 22: ...TL sensor signals with the TSIV input and enables the Unlatch output signal only if it meets the conditions in Table 2 8 Table 2 8 UNLATCH Enable Logic and Truth Table Inputs Output Status of Master B...

Page 23: ...ners 3 1 Master Control Signal Module Installation Refer to Figure 3 1 Tools required 3 mm and 5 mm hex keys Supplies required Clean rag Loctite 242 M5 fastener for grounding terminal NOTICE If module...

Page 24: ...r etc 4 Disconnect the L Lock U Unlock and R1 and R2 RTL sensor cable connectors from the Master module 5 Disconnect the power cable and PROFINET cable connectors from the Master module 6 Disconnect t...

Page 25: ...er supplied fastener 12 After the procedure is complete resume normal operation Figure 3 2 Tool Module Installation DL10 T Shown Tool Changer Valve Adapter JR4 T Shown 2 M6 Socket Head Cap Screw Tool...

Page 26: ...lastic stylus to press on the Tool ID push buttons to increase or decrease the digit value from 0 to 9 Set the Tool ID to the desired unique 5 digit number from 00000 to 99999 for each tool 3 Re insta...

Page 27: ...processes CAUTION Improper cable routing can result in wires and cables being pinched in the joint between the Tool Changer plates and premature failure of the electrical connectors Properly route and...

Page 28: ...plate attached RTL R1 Sensor ON OFF ON ON Unlock U Sensor RTL R2 Sensor ON OFF ON OFF Lock L Sensor Ready to Lock Tool Changer Master plate with Tool plate parallel and at a distance of 1 22 mm or le...

Page 29: ...ay not properly latch 4 2 5 RTL1 and RTL2 Proximity sensor inputs indicate that the Tool Changer Master is close to the Tool and the Master and Tool are okay to couple These proximity sensors are inst...

Page 30: ...e is monitored immediately after an UNLATCH command and will disable the Unlatch and turn off Unlatch immediately If UNLATCH is inadvertently held ON during a power cycle the UNSAFE_UNLATCH error will...

Page 31: ...n UNLATCH output to Valve 1 Yes Clear Errors Bit SPARE Output Overload Reserved No Clear Errors Bit UNSAFE UNLATCH COMMAND Unlatch requested under unsafe conditions Yes Cycle the UNLATCH output bit or...

Page 32: ...ilure BF LEDs or Section 2 1 3 Ethernet 1 and Ethernet 2 LEDs for possible issues 1 The robot and Tool Changer master are free of the stand or storage location the Tool Changer is uncoupled and the To...

Page 33: ...hin 0 06 to 0 15 RTL R1 Unlock U RTL R2 Lock L Green LED Power Yellow LED Switch Made 0 06 to 0 15 Away SF LED is Green Could see Red Flashing But should turn Green E2 LED turns Green Then Red Flashin...

Page 34: ...is Green Could see Red Flashing But should turn Green E2 LED turns Green Then Red Flashing Green Then Red Green BF LED is Off E1 LED is Red Green NOTICE If the LEDs don t match what is shown refer to...

Page 35: ...turn the Unlatch output OFF and turn the Latch output ON Note Even for units with single solenoids the Latch output must be turned ON b With the Latch output ON power is available on the Tool and the...

Page 36: ...tion 2 1 3 Ethernet 1 and Ethernet 2 LEDs for possible issues 6 The robot moves away from the tool stand with the Tool Changer coupled a The TSI Limit Switch is deactivated and the TSIV and TSRV input...

Page 37: ...oves into the tool stand with the Tool Changer coupled a When the tool is returned to the stand the TSI Limit Switch is activated and the TSIV and TSRV inputs goes ON b The Unlatch Enabled is ON indic...

Page 38: ...ble issues 10 The robot and Master move away from the tool are parallel and between 0 06 to 0 15 of the Tool a The Tool Present and TSIV and TSRV inputs turn OFF b The Tool ID is unavailable all 1 0xF...

Page 39: ...d in dirty environments e g welding or deburring applications limit the exposure of the Tool Changer Idle Tool assemblies should be covered to prevent debris from settling on the mating surface Also t...

Page 40: ...d Pins 5 If debris or darkened pins exist remove debris using a vacuum and clean using a nylon brush ATI Part Number 3690 0000064 60 NOTICE Do not use an abrasive media cleaners or solvents to clean t...

Page 41: ...that exhaust port is properly vented Refer to Pneumatic Connection section of the Tool Changer Manual for valve requirements Incorrect valve operation Check valve for proper operation Refer to Pneuma...

Page 42: ...ide instructions for inspection adjustment test or replacement of components 6 2 1 Seal Replacement Parts required Refer to Section 9 Drawings The seal protects the electrical connection between the M...

Page 43: ...to Section 3 1 Master Control Signal Module Installation for installation procedure 6 2 2 2 Replace a Master Module with an Already Commissioned Master Module Tools required 5 mm Allen wrench Phillip...

Page 44: ...M8 set screw 2 M6 Socket Head Cap Screw L Connector U Connector R2 Connector R1 Connector Valve Signal Pin Block LEDs and the Reset Switch Use the Ledge Mounting Feature to Properly Align the Module...

Page 45: ...tion name and configured to the appropriate station name for your application or the network controller may be configured to automatically rename the module when it detects the default name 14 Disconn...

Page 46: ...ND Microspheres 0 3 uncoated lead threads 5 7 coated threads IFI525 7 2 Tool Module Serviceable Parts Table 7 2 Tool Module Mounting Fasteners Part Number Qty Description 3500 1066016 21A 2 M6 x 16 So...

Page 47: ...ch US2 20 4 V to 29 V limited by the valve for DL10 T and DL15 T Note The power source for input and output power must be capable of outputting an operating voltage that is overcurrent protected and r...

Page 48: ...Pin Mini Connector for US1 and US2 power M12 5 Pin Female Connector provided to support RFID Based TSI on Tool Tool ID 0 99999 adjustable with thumbwheel switches Supports Arc Prevention on the Maste...

Page 49: ...50 133 4 60 3 71 2 B Sht 2 Notes Pin block signal assignments shown on Sheet 2 1 Connector pin designations shown on Sheet 3 2 Serviceable parts for the DL10 are shown on Sheet 4 3 Electrical schemati...

Page 50: ...Valve Signal Pin Block Rev Description Initiator Date See Sheet1 B 1 2 2 5 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY W Berro...

Page 51: ...eep Hole is accessed by removing M5 stainless steel set screw plug 1 2 5 4 3 1 2 3 4 5 See Table 4 1 2 3 4 1 2 3 4 4 3 1 Rev Description Initiator Date See Sheet1 B 1 2 3 5 REVISION NOTES UNLESS OTHER...

Page 52: ...58 Tool ID Window 5 1 3700 20 4820 Window Master DJ Module Annular Seal 6 2 4010 0000030 01 V Ring Seal 7 1 9005 20 1198 Master Cleat Assembly B 2 3 4 5 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NO...

Page 53: ...NNECTOR SHELL NOTE 8 TOOL PRESENT TX1 TX1 RX1 RX1 RX1 RX1 TX1 TX1 3 1 4 2 US2 US1 US2 US1 FE 3 1 8 7 2 ETHERNET 2 TOOL CHANGER SENSOR INPUT CONNECTORS SEE NOTES 1 AND 5 V V 1 3 4 L V V 1 3 4 U V V 1 3...

Page 54: ...60 3 71 2 B Sht 2 Notes Pin block signal assignments shown on Sheet 2 1 Connector pin designations shown on Sheet 3 2 Serviceable parts for the DL10 Master and DL15 Tool are shown on Sheet 4 3 Electri...

Page 55: ...1 Pin 1 Pin 3 Pin 4 Valve Signal Pin Block B 1 2 2 6 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY M Newell 10 10 17 W Berrocal...

Page 56: ...hreaded hole 9mm deep Hole is accessed by removing M5 stainless steel set screw plug 1 2 5 4 3 1 2 3 4 5 See Table 4 1 2 3 4 1 2 3 4 5 4 3 1 B 1 2 3 6 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT...

Page 57: ...5 1 3700 20 4820 Window Master DJ Module Annular Seal 6 2 4010 0000030 01 V Ring Seal 7 1 9005 20 1198 Master Cleat Assembly B 2 3 4 6 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING A...

Page 58: ...24 See Sheet 6 The Safety Sensor is not included with the DL15 Tool but is available from ATI ATI PN 9120 TSL SS 9015 The Safety Sensor is powered by 24V_TH US1 ARC PREVENTION PCB NOTE 10 US1 US1 US2...

Page 59: ...WISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY M Newell 10 10 17 W Berrocal 10 20 17 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEET OF 9630 20 DL10M DL15T 170...

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