Astria Fireplaces BerlinLights43ZEN Installation And Operation Instructions Manual Download Page 16

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CLEANING AND MAINTENANCE

INSPECTING BURNERS

Figure 30 - Injector Holder On Outlet Burner Tube

Burner

Ports/Slots

Venturi

Air Shutter

 WARNING: Turn off fireplace and let cool before 

cleaning.

 WARNING: If yellow tipping occurs, your fireplace 

could produce increased levels of carbon monoxide.

NOTICE: Do not mistake orange flames with yellow 

tipping. Dirt or other fine particles enter the fireplace 

and burn causing brief patches of orange flame. 

 CAUTION: You must keep control areas, burner 

and circulating air passageways of fireplace clean. 

Inspect these areas of fireplace before each use. Have 

fireplace inspected yearly by a qualified service person. 

BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with 

the gas. This provides a clean burning flame. Keep these holes clear 

of dust, dirt, lint and pet hair. Clean these air inlet holes prior to each 

heating season. Blocked air holes will create soot. We recommend 

that you clean the unit every three months during operation and have 

fireplace inspected yearly by a qualified service person.
We also recommend that you keep the burner tube and pilot assembly 

clean and free of dust and dirt. To clean these parts we recommend 

using compressed air no greater than 30 PSI. Your local computer 

store, hardware store or home center may carry compressed air in 

a can. If using compressed air in a can, please follow the directions 

on the can. If you don’t follow directions on the can, you could dam-

age the igniter.
1.  Shut off the unit. Allow the unit to cool for at least thirty minutes.

2.  Inspect burner, air shutter and orifice for dust and dirt (see Figure 

30).

3.  Blow air through the ports/slots and holes in the burner.

4.  Check the orifice located at the end of the burner tube again. Remove 

any large particles of dust, dirt, lint or pet hair with a soft cloth or 

vacuum cleaner nozzle.

5.  Blow air into the primary air holes on the injector holder.

6.  In case any large clumps of dust have now been pushed into the 

burner repeat steps 3 and 4 above.

BURNER FLAME PATTERN

Burner flames will be steady, not lifting or floating. Flame patterns will 

be different from unit to unit and will vary depending on installation 

type and weather conditions.  This can be dangerous. Inspect flames 

after installation to ensure proper installation and performance.
If burner flame pattern differs from that described:
•  turn fireplace off (see To Turn Off Gas to Appliance, Page 15
• see Troubleshooting, Page 18

REPLACING LIGHT BULB

Light assembly is located underneath the burner assembly (see Page 

25 for reference).
1.  Unplug power supply.
2.  Remove access door (Figure 22, Page 13).
3.  Remove glass panel if installed (Figure 25a, Page 14).
4.  Remove rear interior panels (Figure 19, Page 12).
5.  Remove glass Pebbles (Figure 25, Page 13).
6.  Remove six screws holding the pebble pan (see item #17 on 

Page 23 for reference).

7.  Using a small slotted screw driver, carefully slide it under the 

edge of light bulb cover and pry it open. Pull burned out bulb 

and replace.

8.  Replace all in reverse order.

 WARNING: Failure to keep the primary air 

opening(s) of the burner(s) clean may result in soot-

ing and property damage.

Perform a periodic visual check of pilot and burner 

flame.

BURNER PRIMARY AIR HOLES
Air is drawn into the burner through the holes in the fitting at the 

burner entrance. These holes may become blocked with dust or lint. 

Periodically inspect these holes for any blockage and clean if needed. 

Blocked air holes will create soot.
MAIN BURNER
Periodically inspect all burner flame holes with the fireplace running. 

Some burner flame holes may become blocked by debris or rust, with 

no flame present. If so, turn off fireplace and let cool. Remove blockage. 

Blocked burner flame holes will create soot. 
The burner must be replaced prior to the appliance being put into 

operation if it is evident that the burner is damaged (use only factory 

original replacement burner).

Summary of Contents for BerlinLights43ZEN

Page 1: ...the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier D...

Page 2: ...e you to chemi calsincludingCarbonBlack whichisknowntotheState of California to cause cancer and Carbon Monoxide which is known to the State of California to cause birth defects or other reproductive...

Page 3: ...plier call the fire department 4 This fireplace shall be used only outdoors in a well ventilated space and shall not be used in a building garage or any other enclosed area 5 Do not use this fireplace...

Page 4: ...ocal codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 if applicable Available from American National Standards Institute Inc 25 West 43rd Street 4th floor...

Page 5: ...tal lation CLEARANCES Minimum clearances to combustibles for the fireplace are as follows Back and sides 1 26 mm Perpendicular walls 8 203 mm Floor From bottom of Fireplace 0 0 mm Ceiling From top of...

Page 6: ...E OF NAILING FLANGE 15 1 4 387 mm MOUNTED INSIDE OF NAILING FLANGE FLAT FOR ONE SIDED APPLICATION STUDS ARE NOT MOUNTED TO THE REAR OF NAILING FLANGES 17 1 2 445 mm Figure 2 Framing Clearances for One...

Page 7: ...1 mm 1 7 8 181 mm 1 26 mm 3 1 4 83 mm 8 1 4 210 mm 13 1 4 337 mm 1 7 8 181 mm 2 3 4 181 mm 44 1 8 1121 mm 55 1 8 1400 mm 47 1194 mm 52 1321 mm 5 8 16 mm 11 3 4 298 mm 16 1 2 419 mm 17 1 2 445 mm 8 1 4...

Page 8: ...ctrical housing and cover plate have sharp edges Wear protective gloves CHECK GAS TYPE Use proper gas type for the fireplace unit you are installing If you have conflicting gas types do not install fi...

Page 9: ...ee Checking Gas Connec tions Page 10 WARNING Use pipe joint sealant that is resistant to liquid petroleum LP gas Check your building codes for any special requirements for locating equipment shutoff v...

Page 10: ...iance main gas valve control valve and equipment shutoff valve from gas supply piping system Pressures in excess of 1 2 psig will damage fireplace regulator 2 Cap off open end of gas pipe where equipm...

Page 11: ...ng bracket and replace screws FINISHING FIREPLACE FOR INSTALLATION The BerlinLights43 series fireplace come with the rear panel semi installed If you will be using the fireplace for a one sided regula...

Page 12: ...lications Figure 21 Installing Side Face Filler for See Thru Applications Removing Rear Interior Wall 1 Through firebox opening in the front of the fireplace unscrew 4 corner brackets from the firebox...

Page 13: ...e control module is located on the left as shown in Figure 24 5 Light switch is located on the right hand side as shown in Figure 24 6 ON OFF switch is located on the left hand side as shown in Figure...

Page 14: ...te transmit ter Once the module s internal receiver accepts the transmitter code there will be a series of confirming beeps The remote system is ready for use Pushing and holding the LEARN button for...

Page 15: ...ater This appliance requires 120V electricity for normal operation Control module should be plugged into electrical outlet located underneath firebox bottom Back up battery supply is available for pow...

Page 16: ...or vacuum cleaner nozzle 5 Blow air into the primary air holes on the injector holder 6 In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4 above BURNER FLAME PA...

Page 17: ...AF 4000 AF 4000B P Control Module Black Black SWI SWI GND Red HI LO Main Black BATTERY PACK Black Red Black Red SIZE AA SIZE AA SIZE AA SIZE AA AC Power Adapter 110V MAX 15 AMPS CAUTION Label all wire...

Page 18: ...nlet gas pressure is too low 7 Burner orifice s clogged 8 Wire disconnected from gas control 9 Ground wire issue 1 Turn on gas supply or open equipment shutoff valve 2 Repeat igniting operation until...

Page 19: ...e Cleaning and Main tenance Page 19 or replace burner orifice s White powder residue forming within burner box or on adjacent walls or furniture 1 When heated vapors from furniture polish wax carpet c...

Page 20: ...s one beep every one second 1 The burner did not successfully ignite 1 Press OFF then ON buttons to re attempt ignition Refer to When on button on remote control is pressed there is spark at igniter b...

Page 21: ...LIGHTS43ZEP 1 2 4 4 4 4 5 8 6 7 3 9 10 11 19 20 21 12 12 13 14 4 22 15 16 18 17 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally appro...

Page 22: ...Tube X 3 8 MPT 2 11 J4711 Flextube Dormont 3 8 X 15 1 12 J6694 Gasket Burner Linear DV 2 13 J7946 Cover Electronics LVFO 1 14 RP126051 01 Insulation Heat Sheild LVF 1 15 J7945 Bracket Elec Mount LVFO...

Page 23: ...Astria us com 126776 01K 23 PARTS MODELS BERLINLIGHTS43ZEN AND BERLINLIGHTS43ZEP 5 5 1 1 2 2 7 8 9 8 9 10 10 11 7 12 17 14 3 6 13 13 15 4 16 16 1 1...

Page 24: ...or False 1 5 J7454 Flange Nailing Sides Linear 4 6 J4387 Electrical Duct Assembly 1 7 J6934 Cover Gas Conduit Plate 36E 2 8 J7516 Bracket Access Cover LVFO 2 9 J7628 Bracket Corner Wall LVFO 4 10 J737...

Page 25: ...nstallation operation or troubleshooting Please contact your IHP dealer for any questions or concerns When contacting your dealer please have your model and serial numbers of your fireplace ready You...

Page 26: ...____________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______...

Page 27: ...fire flood or acts of God b damages caused by abuse negligence misuse or unauthorized alteration or repair of the Product affecting its stability or performance The Product must be subjected to normal...

Page 28: ...nsult your local distributor for fireplace code information Printed in U S A 2014 Innovative Hearth Products P N 126776 01 Rev K 11 2019 1769 East Lawrence Street Russellville AL 35654 P126776 01 Astr...

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