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AS MOTOR AS 600 MultiPro, Operator'S Manual, Page: 25 / 52

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AS MOTOR AS 600 MultiPro Operator'S Manual Download Page 25

Maintenance

25

Maintenance

 Danger

Danger of poisoning due to poisonous exhaust gases.

► Do not operate the engine in closed or insufficiently

ventilated rooms.

► Please observe the safety instruction regarding the

poisoning risk.

 Warning

Risk of injury due to unexpected movement. When inspec-
tions are carried out, the device can move unexpectedly.

► Make sure that no persons or objects are in the danger

area of the blade.

► Make sure that no further hazards result from an unex-

pected movement.

 Warning

Risk of injury during maintenance and cleaning work when
the engine is running.

► Perform maintenance tasks only then with a running en-

gine if this is required in the Maintenance table.

 Warning

Fire hazard

Parts of the device can become extremely hot during oper-
ation and this may cause fire.

► Please observe the safety instruction regarding the fire

risk.

Prior to all maintenance and cleaning work when the engine
is not running:

1. Let the device cool down for at least 20 minutes.

2. Pull off the plug connector.

3. Close the fuel valve.

Improper maintenance can make the device unsafe for oper-
ation and result in accidents. Regular maintenance keeps
your device ready for use.

Service the device according to the following maintenance in-
structions.

Contact an authorised service centre if problems during
maintenance occur or if you determine deficiencies during
one of the following inspections.

Maintenance and cleaning position

 Warning

Risk of injury due to the heavy weight of the device. The
device can fall over and fall down and cause severe injur-
ies.

► Observe the following notices.

To perform maintenance, repair or cleaning tasks at the bot-
tom of the device, you can lift or tilt the device.

– Lift the device only when on level and firm terrain.

– Use only lifting gear or ramps that are suitable for the

weight of the device.

– Attach the lifting gear only to the main frame because only

the main frame can carry the weight.

– Secure the device always against tilting, falling down or

slipping.

– Do not stay in the tilting area of the device.

– Do not tilt the device more than indicated in the safety in-

structions regarding driving on the slope. Otherwise the
device can tilt and the device can be damaged or contam-
inations can occur due to leaking fluid.

– Do not carry out tasks that can result in tilting, falling down

or slipping of the device.

Summary of Contents for AS 600 MultiPro

Page 1: ...Operator s Manual Device carrier and attachments AS 600 MultiPro From serial number 036320070001 Issued 19 January 2021 V1 0 en Translation of the Original Operator s Manual ...

Page 2: ... in all data referring to your device When ordering spare parts provide your dealer with the serial and engine numbers Serial number see manufacturer s certificate or type plate Engine number Date of purchase Address of dealer Intended use The device is only intended for operation with attachments that have been approved by AS Motor Germany Observe the information on intended use in the chapter of...

Page 3: ... 18 Device description LOSI cutter bar G90900103 18 Setting the cutting height 19 Attachment flail bar G90900104 19 Intended use 19 Signs on the device 19 Safety instructions attachment flail bar 20 Information on mowing 20 Device description 20 Adjusting cutting height 20 Locking steerable front wheel 20 Attachment sweeping brush G90900105 21 Intended use 21 Signs on the device 21 Safety instruct...

Page 4: ...ection 35 Grease lubrication 36 Checking the blade and flail shaft 36 Assembly 37 Maintenance attachment sweeping brush 37 Cleaning the device 37 General inspection 37 Grease lubrication 37 Checking the brushes 38 Changing the brushes 38 Assembly 38 Storage 39 Storing the device 39 Longer storage 39 Restarting 39 Spare parts 39 Wear parts 39 Disposal 39 Warranty 39 Troubleshooting 40 Accessories 4...

Page 5: ...ures Symbols in the text 1 A numbered text requests you to act or shows a process sequence ð An indented arrow marks the result of a step ð An arrow that is not indented refers to the result of a se quence of actions Notice An additional piece of information is marked by the work Notice written in bold letters Signs on the device The following signs are attached to the device to provide a reminder...

Page 6: ...erator s manual to use the device Persons under 18 years of age may operate the device only under proper supervision Local regulations determine the minimum age of the operator and the operating times Unsuitable for operation of the device are persons who are under the influence of alcohol drugs or reaction delay ing medications have physical and mental emotional impairments are tired or sick Pers...

Page 7: ...within a few seconds after being switched off Use of attachments Read the chapter of the attachments before attaching and us ing the attachment Switch off the engine of the attachment carrier before attach ing and detaching an attachment Prior to each operation check the device for completeness proper function and cleanliness There is a risk of injury when attaching and detaching attach ments Wear...

Page 8: ...ng height before you refuel Switch off the engine wait for the working tools to stop and remove the spark plug connector before you clean or check the device or before you carry out work on the device before you remove and clear blockages Risk of burns Do not touch the engine or the silencer These parts become very hot during operation and you can get burned If a jumpy movement occurs the risk of ...

Page 9: ... authorised service centre check the device when the working tool has hit an object if the device starts to vibrate unusually severely Working on surfaces with a fire hazard Carry a sufficient amount of suitable extinguishing media If the device leans too much to the side fuel can leak from the carburetor or the tank This presents a fire hazard Observe the working area even after working to make s...

Page 10: ... before leaving the device Use caution during maintenance and repair Only carry out work as described in these operating instruc tions Have an authorised service centre perform all other work Prior to all maintenance work wait until the engine comes to a standstill and pull off the spark plug connector We explicitly point out that in accordance with the Product Li ability Act we are not liable for...

Page 11: ...n 1 3 5 2 9 6 4 7 10 11 8 14 12 13 1 Support foot 2 Oil dipstick 3 Frame 4 Parking brake 5 Ventilation grid 6 Starter grip 7 Fuel valve 8 Choke 9 Tank filler spout 10 Air filter 11 Spark plug connector 12 Silencer 13 Type plate 14 PTO shaft ...

Page 12: ... in reverse Safety lever D The safety lever is a guard device With the safety lever you switch the drive on and off The working tool can only be switched on when the safety lever is actuated When you release the safety lever the drive and the working tool are switched off 1 2 STOP 1 Switching off drive and working tool ON 2 Switch on drive The working tool can be switched on Clutch lever working t...

Page 13: ...d You will find further information on working in the respective chapters of the attachment tools Special information e g on ecological mowing and available attachments can be found on our homepage www as mo tor com Prior to starting Fuel As fuel use unleaded petrol see operating instructions of the engine manufacturer You can use E10 petrol Do not store E10 petrol longer than 30 days Tanking up W...

Page 14: ...rent speed can be read off the rev counter For the maximum permissible engine speeds see the chapter Technical data of the respective attachment At tachments for which the setting of the maximum permissible engine speed is particularly important are additionally marked with a sign on the device Depending on the work task the engine speed can be further reduced Reducing the engine speed additionall...

Page 15: ... in reverse Steering to the right Pull the right steering lever the device moves to the right Steering to the left Pull the left steering lever the device moves to the left Turning on level ground Pull both steering levers both wheels are free to move and unbraked the device can be moved or turned freely Pushing 1 Release the drive lever 2 Push both steering levers towards the handlebar device can...

Page 16: ...04 x Attachment sweeping brush G90900105 x x Mounting the attachment 6 5 Notice Risk of damage due to incorrect mounting of the attach ment When mounting make sure that you do not damage the threads 1 Place the attachment carrier on the support leg When doing so ensure the correct height setting The coupling flange on the attachment 5 and the bolt onplate of the attachment carrier 4 must be at the...

Page 17: ...ssible speed for the attachment see chapter Setting the maximum permiss ible engine speed Higher speeds result in higher emis sions Only mow with a sharp and undamaged blade Have the blade sharpened regularly authorised service centre You can obtain a well maintained area by mowing regularly Areas that are not mown regularly e g interspersed with per ennial grass woody shoots shrubs etc cannot be ...

Page 18: ... the accelerator lever Device description LOSI cutter bar G90900103 1 6 2 3 10 11 7 7 8 4 14 12 13 9 5 15 1 Blade guard 2 Upper blade 3 Lower blade 4 Cutter bar 5 Cover 6 Coupling sleeve 7 Skids cutting height adjustment 8 Upper blade guide arms 9 Head plate lower blade 10 Driver sleeves 11 Adjusting screw upper blade driver 12 Clamping screw of the adjusting screw 13 Screw plug for oil level chec...

Page 19: ...h attachment carriers that have been approved by AS Motor Germany Any other use exceeding this purpose is inadmissible Observe the information in chapters Maintenance of device carriers and Attachment Otherwise operational safety is en dangered The user of the device is responsible for accidents or dam age that can happen to other persons or their property In particular the device must not be used...

Page 20: ...tion If the grass is extremely high mow twice at different cutting height settings In order to cut the grass on the slope and lay it down evenly we recommend following the mowing patterns shown above On our homepage www as motor com you will find further in formation especially on the ecologically oriented mainten ance of green spaces Device description 4 1 5 6 5 6 3 2 7 9 8 1 Support foot 2 Coupl...

Page 21: ...ce has been put into operation Risk of injury Make sure that nobody is in the suspen sion area of the device The rapidly rotating tool can cause life threatening injuries or significant damage Pay special attention to keeping your hands and feet away from the tool when the device has been put into operation Warning of leaking high pressure fluid Be fore repair and maintenance work observe the safe...

Page 22: ...ed off The height adjustment on the support wheels is used to set the brush pressure Adjust the brush only so that it just touches the ground over the entire working width A lower position increases the brush pressure The cleaning performance improves with increasing brush pressure especially in recesses and with stuck dirt Notice Risk of damage if brush pressure is too high Please observe the fol...

Page 23: ...n the device have a slip free surface Notice Risk of damage due to incorrect fastening of straps Fasten the straps only at the points shown in the figure Do not overtighten the straps 1 Put the device in front of the ramps and make sure that the ramps are as wide as the wheel gauge of the device are tightly secured to the platform are not steeper than 15 2 Carefully drive the device via the ramps ...

Page 24: ...Transport 24 Flail mower Sweeping brush Unloading the device 1 Undo the transport fastenings 2 Drive the device carefully down the ramps of the plat form ...

Page 25: ...ice unsafe for oper ation and result in accidents Regular maintenance keeps your device ready for use Service the device according to the following maintenance in structions Contact an authorised service centre if problems during maintenance occur or if you determine deficiencies during one of the following inspections Maintenance and cleaning position Warning Risk of injury due to the heavy weigh...

Page 26: ...good condition Bowden cables Check for proper function and ease of movement Acceleration lever Check for proper function Device Check for rust and fissures and check the welding seams Are all protective devices and covers in place fastened cor rectly and properly functioning Label Condition of the labels Engine For reliable information see the operating manual of the en gine manufacturer Check oil...

Page 27: ...er 50 operating hours thereafter every 400 operating hours at least annually Check for leaks Attachment flail cutter Attachment Check for safe working condition basic inspection Clean Customer service Blade and fastening components Check for wear and damage See chapter Checking the blade Change Coupling working tool Does the blade stop within 7 seconds Chassis and impact protection Check for rust ...

Page 28: ...ool stop within a few seconds Chassis and impact protection Check for rust and fissures and check the welding seams Are all protective devices and covers in place fastened cor rectly and properly functioning Label Condition of the labels Lubrication See chapter grease lubrication Bevel gear Check the oil level A B Before and after each use Annually or every 50 h By the user when the engine is not ...

Page 29: ...d service centre The hydrostatic transmission is then maintenance free and filled with oil for its service life Check that it is tight and un damaged Maintaining the engine Caution If the speed is set too high objects can be ejected The engine can be damaged and a higher level of noise pollu tion is produced Do not change the basic setting of the carburetor or the speed control The engine manufact...

Page 30: ...ll speed within a few seconds Contact an authorised service centre if this is not the case Adjusting the coupling of the working tool 2 If the working tool is not driven correctly during operation the V belt tension can be readjusted Turn out the adjusting screw 2 on the coupling lever only so far that there is sufficient drive power for the working tool when the coupling lever is actuated and the...

Page 31: ...er Immediately replace damaged or worn parts of the blade drive and blades authorised service centre Check the blade drive for leaks and good condition In case of leaks contact an authorised service centre Checking the blade The cutter blades of the upper and lower blades must be sharp for a good cutting pattern and low power input from the drive Cutting edges that have been damaged by stones or o...

Page 32: ...ect 1 Move the upper blade to the outermost position 2 Slacken the screws 2 3 Move the blade guide plate 1 in the direction of the blades The distance between the plate and the blades must be at least 1 2 mm 4 Tighten the screws 2 5 Adjust the other blade guide plate in the same way Resharpening the blades For a clean cut and trouble free mowing result only mow with a sharp and undamaged blade Hav...

Page 33: ...he cutting quality and in crease wear Remove stubborn dirt with a wooden or plastic spatula Only spray the cutter bar with a jet of water Do not use any aggressive cleaning agents General inspection Observe the information in chapter of the device carrier Immediately replace damaged or worn parts of the blade drive and blades authorised service centre Check the blade drive for leaks and good condi...

Page 34: ...il the clearance to the ball is a maximum of 0 1 mm 4 Tighten the clamping screws 12 5 Grease the area between the ball and the adjusting screws 6 Mount the cover 5 Setting the lower blade guide The lower blade guide can be adjusted by an authorised ser vice centre with the aid of the template 15 Changing the blades To change the blades proceed as described in the chapter Servicing the cutter bar ...

Page 35: ...e thoroughly especially the bottom and the blade Grass cuttings and dirt that are stuck interfere with the grass ejection and impair the cutting quality To sufficiently cool the engine keep the engine cover ventilation grid and engine clean Fire hazard Take particular care that the components at the silencer are clean For cleaning use a hand brush Remove stubborn dirt with a wooden or plastic spat...

Page 36: ...anges or unusual vibrations Contact an authorised service centre if you detect faults or damage during inspection All shown blade parts and their fastening elements must be changed if damage or cracks are detected if unusually strong vibrations occur at least once a year or every 50 operating hours no matter if wear does exist or not The material weakens can suffer cracks endangering people and ma...

Page 37: ...mmissioning must be carried out by an authorised service centre Maintenance attachment sweeping brush Cleaning the device Observe the information in chapter of the device carrier You should clean the device thoroughly after each use Stubborn dirt impairs the function of the brush For cleaning use a hand brush Remove stubborn dirt with a wooden or plastic spatula Clean the outside housing parts wit...

Page 38: ...are heavily stuck with dirt and can no longer be cleaned Changing the brushes Change the brushes only in pairs For replacement of the brushes use only new brushes never used ones unbalance Always push the brushes all the way into the brush holder If the brushes cannot be inserted easily into the brush holder contact an autorised service centre 1 2 1 Slacken the nuts 1 on the side of the brush 2 2 ...

Page 39: ...rized service center about the device type and serial number of your device when you order spare parts Via www as motor com you have direct access to our spare parts portal Here you can quickly find the right spare part us ing the search function and print out the corresponding spare parts list This makes it easier for you to place the sub sequent order via your authorised specialist workshop stat...

Page 40: ...ry Poor quality dirty or old fuel Clean fuel system authorised service centre Always use fresh fuel Engine starts badly or runs irregularly Choke is closed Open choke see chapter Starting Air filter is dirty Maintain air filter see chapter Mainten ance Poor quality dirty or old fuel Always use fresh fuel Spark plug is dirty damaged or incorrect electrode gap Clean spark plug and check electrode ga...

Page 41: ...eign objects Authorised service centre The blades of the cutters are not aligned Authorised service centre Lower guide arms are bent Authorised service centre Unusually strong vi brations during opera tion Foreign object in cutter bar Remove foreign object Blade is broken Authorised service centre Blade is bent due to collisions with foreign objects Authorised service centre Cutter bar rattles Pin...

Page 42: ...Mowed grass was too long or too damp Adjust cutting height and mowing speed to the mowing conditions Blade is worn Authorised service centre Engine speed is too low despite full power Authorised service centre Attachment sweeping brush Brushes do not turn Angular drive damaged Tighten brushes or authorised service centre Brushes loose Authorised service centre Strong vibrations dur ing operation U...

Page 43: ...50027 Flat tyre protection 950 ml G00041068 Flat tyre protection 20 l G00041069 Pump for flat tyre protection 20 l G00041070 ESM cutter bar G90900102 Set collision protection ESM cutter bar G90999102 LOSI cutter bar G90900103 Attachment flail cutter 68 cm G90900104 Attachment sweeping brush 100 cm G90900105 ...

Page 44: ...0 min 1 Maximum permissible engine speed See technical data of the respective attachment Starting device Rope start Traction drive Speed forward Speed reverse Hydrostatic transmission with single wheel steering coupling 0 5 3 km h 0 2 4 km h Measures and weights Transport size with packaging L W H Operating dimensions L W H Weight 119 79 90 cm 112 70 110 cm 87 kg Capacities Fuel tank Engine oil En...

Page 45: ...missible engine speed Admissible PTO speed AS 600 MultiPro 2600 min 1 700 min 1 Maximum area coverage 6000 m2 h Measures and weights Transport size with packaging L W H cutter bar Transport size with packaging L W H centre drive Weight Operating dimensions L W H with device carrier Weight with device carrier 160 31 9 cm 75 45 40 cm 64 kg 176 126 110 cm 154 kg Noise level according to DIN Measured ...

Page 46: ...um permissible engine speed Admissible PTO speed AS 600 MultiPro 2400 min 1 650 min 1 Maximum area coverage 4700 m2 h Measures and weights Transport size with packaging L W H cutter bar Transport size with packaging L W H centre drive Operating dimensions L W H with device carrier Weight Weight with device carrier 120 30 10 cm 66 37 32 cm 178 125 110 cm 49 kg 139 kg Noise level according to DIN Me...

Page 47: ...missible PTO speed AS 600 MultiPro 2900 min 1 800 min 1 Maximum area coverage 2000 m2 h Measures and weights Transport size with packaging L W H Operating dimensions L W H with device carrier Weight Weight with device carrier 104 77 61 cm 203 80 110 cm 70 kg 160 kg Noise level according to DIN Measured sound level LWA Sound level at working place LpA Measurement uncertainty k 2900 min 1 maximum pe...

Page 48: ...e speed admissible PTO speed AS 600 MultiPro 2900 min 1 800 min 1 Maximum area coverage 5000 m2 h Measures and weights Transport size with packaging L W H Operating dimensions L W H with device carrier Weight Weight with device carrier 126 87 48 cm 185 108 110 cm 61 kg 153 kg Noise level according to DIN Measured sound level LWA Sound level at working place LpA Measurement uncertainty k 2900 min 1...

Page 49: ...s of the EC directives listed 2006 42 EC 2014 20 EC Function The device is only intended for operation with attachments that have been approved by AS Motor Germany Observe the information on intended use in the chapter of the respective attachment and the Technical data Applied standards EN 12733 Place where all technical records are filed AS Motor Germany GmbH Co KG Ellwanger Straße 15 D 74424 Bü...

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Page 52: ...with rear or side discharge for every requirement even with all wheel drive brake and reverse gear Brush cutter An agile lawn mower for maintenance of extensive grassed areas The Allmäher reliably mows and mulches metre high grass brushes and weeds Flail mower High grass with undergrowth steep slope or extensive areas in unknown terrain The movably mounted flail blades of the AS Motor flail mower ...

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