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Lyndhurst Touchdown Services Limited updated February 2007

 

Counter Balance Weights        De-Grease weights and blade use a little locktite between them 

 
These can now be turned into their final position. Align the slit in the counterweights with one of the two 
scratches on the blade root (counterweights can face towards back or front of aircraft). Pulling the blades 
away from the hub ensure there is a small gap between the weights and face of the hub. 
 
Counter Weights 

 

 

 

 

Tractor and Pusher Installations 

 
Tractor Installation      
(Pusher dotted) 

 
 

 
 
 
 
 
 
 
 

 
Thoroughly  clean  the  counterweights  and  blades  with  alcohol  or  similar  de-
greasant,  apply  a  little  locktite.  Under  or  over-tightening  could  allow  the 
counterweight  to  turn  which  could  be  dangerous.  Remove  and  replace  the 
additional  washers  to  the  counterweight  using  locktite.  For  anodised  counter 
weight supplied after 2003 install the small security pin seen in photo. 
 
Slide the aluminium tube off the front of the propeller. Check all wires are free 
and  not  under  strain.  Grease  the  lead  screw  with  the swash plate tube  in its 
rear position. Replace the tube cover. 
 
The propeller is mechanically ready to mount at this stage. 
 
Propeller mounting 
Hubs are supplied with three threaded holes in the back of 
the hub which take three short screws which are put into 
the propeller from behind the propeller (in tractor 
configuration). In Rotax 912, 912S & 914 installations it will 
be necessary to replace three of the existing threaded 
collar nuts with three special ones provided. If you intend to 
wire lock the propeller fixing blots (recommended ) drill the 
heads at this stage. 
 
NB If any of the threads in the aluminium hub become worn 
then inserts must be used to replace the worn threads. 
Check all modifications with your aircraft inspector. 
 
Remove three Rotax collar nuts and replace with Arplast Inserts. Offer the propeller up and insert long M8 
bolts into the hub and screw into the collar nuts do not tighten completely at this stage. Insert three short 
nuts through the back of the propeller flange. Progressively tighten the bolts (torque 1.5 m.kg / 11 lbs.ft). 
Wire-lock!

 

 

Balancing – The propellers are balanced assembled in the factory. In many cases this will adequate 
however accumulation of errors or a poorly balanced spinner may mean that the balance is not 
satisfactory. The propeller may be balanced on the aircraft dynamically using electronic equipment.  

 
Alternatively the propeller can be balanced by trial and error for 
example by attaching washers to spinner fixing bolts and determining 
the optimum position. Then adjusting the correction weight to arrive 
at the optimum solution. 
 
Some propellers were supplied with balance corrections in the form 
of extra washers under some bolts. Keep your balance plan if 
provided! Balance correction view from Flange side. 
 
Some hubs have washers fitted to provide a weight correction. 
Please observe the correct configuration. 

 

90º 

Blade at 40% Ø 

Slide back counter 
weight. Apply a little 
locktite to blade collar 

 

 

 

 

Weight

 

 

 

Hub

 

 

 

small gap 

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Page 53: ...the blades are not in place can allow the swash plate to rotate damaging wires at the front of the lead screw TAKE CARE Electronic Control Unit models supplied after 2003 use a solid state controller...

Page 54: ...to earth out on the casing or on the hollow shaft The control rod must be placed directly in the centre of the hollow shaft Cables and other parts of the system should be kept clear of the control ro...

Page 55: ...the counterweights to fit the blades in the hub With all three blades placed in the hub carefully and slowly drive the swash plate back into its delivered position Rotate the counterweights so the oth...

Page 56: ...it will be necessary to replace three of the existing threaded collar nuts with three special ones provided If you intend to wire lock the propeller fixing blots recommended drill the heads at this s...

Page 57: ...the position of the tube that runs outside the lead screw Run the engine and adjust propeller pitch to give the maximum desired fine and coarse settings as determined by flight testing Measure the di...

Page 58: ...ired but we recommend fuses because they cause less voltage drop and are more reliable Schematic As Delivered Modified Digital Pitch Display Mount the display in the panel the displays currently requi...

Page 59: ...e Type Rotax Aircraft Type Maximum pitch measured at diameter Minimum pitch measured at diameter Maximum rpm at minimum pitch measured with the aircraft stationary tethered rpm Please provide as much...

Page 60: ...rse pitch limit set to give 5200 rpm at full throttle in level flight at full course setting Spinner Clearance Always allow at least 3mm clearance between the propeller blades and spinner This allows...

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