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Lyndhurst Touchdown Services Limited updated February 2007

 

ARPLAST - VARIABLE PITCH PROPELLER - PV50 (Tractor Configuration) 

 

14 February 2000

 (updated February 2008)

 

 
Tractor / Pusher 

2 Blade / 3 Blade 

912 Ø 100 / 912 Ø 4” Red C / E 
 

The PV50 propeller is lightweight In Flight variable pitch 
propeller.  It  is  designed  for  use  on  homebuilt  aircraft 
and it is expected that operators of the PV50 propeller 
will  regularly  inspect  and  service  the  propeller.  This 
propeller  is  not  certified  and  is  not  built  to  any 
recognised  standard.  The  propeller  is  owned  and 
operated  at  the  owners/operators  risk.  This  guide  is 
written for UK customers. 

 

WARNINGS 

 
1.  Don’t work in damp or dusty conditions. Although fitting is easy it is better to have someone to help. 
 
2.  Grease the lead screw frequently (25hrs initially) 
 
3.  The propeller is designed to work whilst running. If the pitch is regularly changed whilst the propeller is 

stationary  undue  stress  will  be  placed  on  the  electrical  and  mechanical  control  systems.  We  do  not 
recommend  the  propeller  is  run  from  limit  to  limit  unnecessarily  as  this  shortens  the  motor  life  e.g. 
before flight. DO NOT CYCLE TO PRE-FLIGHT TEST 

 
4.  All  bolts  and  screws  must  be  adequately  locked.  Use  wire-locking  where  appropriate  or  a  product 

equivalent to LOCKTITE 243. 

 
5.  The blade bearings are supplied greased but apply new grease when servicing. Two UK builders have 

reported  corrosion  to  the  thrust  bearings  at  the  blade  ends.  Both  aircraft  were  kept  outside.  Arplast 
changed to a new grease in 2000.  The bearings are inexpensive standard type. 

 
6.  Operating the hub whilst the blades are not in place can allow the swash plate to rotate damaging wires 

at the front of the lead screw. TAKE - CARE! 

 

Electronic Control Unit 

(models supplied after 2003 use a solid state controller)

 

 
The control unit houses a printed circuit board, NiCad batteries and two fuses. The unit pr12v to 
increase propeller pitch and –7.2v to reduce pitch. The negative voltage is provided by the NiCad batteries 
which are re-charged during  normal operation.  The batteries will need replacing after several years use. 
The fuses protect the electronics and usually only blow during maintenance when the propeller supply can 
be inadvertently shorted to earth. If you are unable to place the control box where it can be easily serviced 
you might wish to re-site the fuses. See the method described later. Avoid shorting out the NiCad batteries 
they are capable of high discharge currents which would be dangerous. 
 
The LCD display and LED should be fitted on the panel. The double action control switch can be mounted 
on the panel or on the control stick. The wires to the switch can be lengthened if required. When routing 
the  control  wires  and  the  main  loom  avoid  close  proximity  to  sensitive  installations.  Where  the  wires 
unavoidably pass near other equipment it may be necessary to shield the wires. 

 

Wiring 

for aircraft with 12 v systems and - ve ground 

Red 

+12v (when the master switch is in the on position) 

Black 

-12v connected to aircraft battery 

Brown 

Connected to aircraft ground via control bracket mounting 

Blue/white/black 

- 9v  reverse control voltage 

Black (-9v) / Red 

+ 9v Display supply 

Grey 

Ground for analogue display 

White / Purple 

Analogue entry / potentiometer cursor 

Yellow 

Potentiometer supply 

Orange/Orange 

+ LED (green > increase pitch / red > reduce pitch) 

Pink 

Electric motor supply 

 

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Page 53: ...the blades are not in place can allow the swash plate to rotate damaging wires at the front of the lead screw TAKE CARE Electronic Control Unit models supplied after 2003 use a solid state controller...

Page 54: ...to earth out on the casing or on the hollow shaft The control rod must be placed directly in the centre of the hollow shaft Cables and other parts of the system should be kept clear of the control ro...

Page 55: ...the counterweights to fit the blades in the hub With all three blades placed in the hub carefully and slowly drive the swash plate back into its delivered position Rotate the counterweights so the oth...

Page 56: ...it will be necessary to replace three of the existing threaded collar nuts with three special ones provided If you intend to wire lock the propeller fixing blots recommended drill the heads at this s...

Page 57: ...the position of the tube that runs outside the lead screw Run the engine and adjust propeller pitch to give the maximum desired fine and coarse settings as determined by flight testing Measure the di...

Page 58: ...ired but we recommend fuses because they cause less voltage drop and are more reliable Schematic As Delivered Modified Digital Pitch Display Mount the display in the panel the displays currently requi...

Page 59: ...e Type Rotax Aircraft Type Maximum pitch measured at diameter Minimum pitch measured at diameter Maximum rpm at minimum pitch measured with the aircraft stationary tethered rpm Please provide as much...

Page 60: ...rse pitch limit set to give 5200 rpm at full throttle in level flight at full course setting Spinner Clearance Always allow at least 3mm clearance between the propeller blades and spinner This allows...

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