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506860-03

Issue  1946

Page 6 of 27

Refrigerant Piping - Install Indoor Expansion Valve 

This outdoor unit is designed for use in systems that include an expansion valve metering device (purchased separately) at 

the indoor coil. See the Product Specifications for approved expansion valve kit match-ups and application information. The 

check expansion valve unit can be installed internal or external to the indoor coil. In applications where an uncased coil is 

being installed in a field-provided plenum, install the check/expansion valve in a manner that will provide access for future 

field service of the expansion valve. Refer to below illustration for reference during installation of expansion valve unit.

 1 -

Attach  the  vapor  line  sensing  bulb  in  the  proper

orientation as illustrated to the right using the clamp and

screws provided.

NOTE - Though it is preferred to have the sensing bulb

installed on a horizontal run of the vapor line, installation

on a vertical run of piping is acceptable if necessary.
NOTE - Confirm proper thermal contact between vapor

line  and  check/expansion  bulb  before  insulating  the

sensing bulb once installed.

 2 -

Connect the equalizer line from the check expansion

valve to the equalizer vapor port on the vapor line. Finger

tighten the flare nut plus 1/8 turn (7 ft-lbs) as illustrated

below.

TWO PIECE

PATCH PLATE

(UNCASED

COIL ONLY)

VAPOR

LINE

LIQUID LINE

ORIFICE

HOUSING

DISTRIBUTOR

TUBES

LIQUID LINE

MALE EQUALIZER LINE

FITTING (SEE

EQUALIZER LINE

INSTALLATION FOR

FURTHER DETAILS)

SENSING

LINE

EQUALIZER

LINE

CHECK

EXPANSION

VALVE

TEFLON

®

RING

(Uncased Coil Shown)

Sensing  bulb  insulation  is  required  if

mounted external to the coil casing. sensing

bulb installation for bulb positioning.

STUB

END

TEFLON

®

RING

LIQUID LINE

ASSEMBLY WITH

BRASS NUT

DISTRIBUTOR

ASSEMBLY

 3 -

Install one of the provided Teflon

®

 rings around the

stubbed end of the check expansion valve and lightly

lubricate the connector threads and expose surface of

the Teflon

®

 ring with refrigerant oil.

 4 -

Attach the stubbed end of the check expansion valve to

the liquid line orifice housing. Finger tighten and use an

appropriately sized wrench to turn an additional 1/2 turn

clockwise as illustrated in the figure above, or tighten to

20 ft-lb.

 5 -

Place the remaining Teflon

®

 washer around the other

end  of  the  check  expansion  valve.  Lightly  lubricate

connector threads and expose surface of the Teflon

®

ring with refrigerant oil.

 6 -

Attach the liquid line assembly to the check expansion

valve.  Finger  tighten  and use an appropriately sized

wrench  to  turn  an  additional  1/2  turn  clockwise  as

illustrated in the figure above or tighten to 20 ft-lb.

ON  7/8”  AND  LARGER LINES,

MOUNT  SENSING  BULB  AT

EITHER THE 4 OR 8 O'CLOCK

POSITION.

12

ON LINES SMALLER THAN

7/8”,  MOUNT  SENSING

BULB AT EITHER THE 3 OR

9 O'CLOCK POSITION.

12

BULB

VAPOR LINE

VAPOR LINE

NOTE - NEVER MOUNT THE SENSING BULB ON

BOTTOM OF LINE.

BULB

BULB

BULB

VAPOR LINE

FLARE NUT

COPPER FLARE

SEAL BONNET

MALE BRASS EQUALIZER

LINE FITTING

FLARE SEAL CAP

OR

1

2

3

4

5

6

7

8

9

10

11 12

1/2 Turn

SENSING BULB INSTALLATION

EQUALIZER LINE INSTALLATION

1

2

3

4

5

6

7

8

9

10

11 12

1/8 Turn

 1 -

Remove and discard either the flare seal cap or flare nut

with copper flare seal bonnet from the equalizer line port

on the vapor line as illustrated in the figure below.

 2 -

Remove the field-provided 

sembly.

INDOOR EXPANSION VALVE INSTALLATION

Summary of Contents for 4SHP16LS Series

Page 1: ...local codes in any way The installation must comply with all provincial state and local codes as well as the National Electrical Code U S or Canadian Electrical Code Canada Compliance should be determ...

Page 2: ...ing parts 4 Handle refrigerant with caution refer to proper MSDS from refrigerant supplier 5 Use care when lifting avoid contact with sharp edges Installation NOTE In some cases noise in the living ar...

Page 3: ...cted by a wall or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and...

Page 4: ...24 3 8 3 4 36 3 8 7 8 48 3 8 7 8 60 3 8 1 1 8 For installations exceeding 50 refer to long line set guidelines Be extra careful with sharp bends Tubing can kink very easily and if this occurs the enti...

Page 5: ...UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid lin...

Page 6: ...hown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR ASSE...

Page 7: ...ound Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVI...

Page 8: ...ES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and co...

Page 9: ...of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier...

Page 10: ...id refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder R...

Page 11: ...nch with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valv...

Page 12: ...ring 2 Ground unit at unit disconnect switch or to an earth ground To facilitate conduit a hole is in the bottom of the control box Connect conduit to the control box using a proper conduit fitting Un...

Page 13: ...OR AIR HANDLER RSBus RSBus OPTIONAL DISCHARGE AIR SENSOR COMFORT SYNCTM THERMOSTAT COMFORT SYNCTM ENABLED HEAT PUMP RSBus OPTIONAL OUTDOOR AIR SENSOR OPTIONAL DISCHARGE AIR SENSOR COMFORT SYNCTM ENAB...

Page 14: ...or varying lengths of line set refer to Table 4 for refrigerant charge adjustment A blank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustme...

Page 15: ...ocked out until power to the board is interrupted then re established or until the error is cleaned NOTE The control board ignores input from the low pressure switch terminals as follows During the TE...

Page 16: ...m the Comfort Sync thermostat must be used The complete configuration of the outdoor unit is performed using the Comfort Sync thermostat For complete details on how to integrate this unit into a Comfo...

Page 17: ...nication problem Hardware problem on the control Cycle power on control Replace if problem prevents service and is persistent Cleared 300 seconds after fault recovered E131 Corrupted control parameter...

Page 18: ...r unit blower motor dirty filters or clogged refrigerant filter Confirm that the evaporator coil is clean The alarm clears after a power rest E412 The outdoor unit pressure is above the required limit...

Page 19: ...ed by allowing the unit to run for 90 seconds before checking discharge sensor resistance If the discharge sensor resistance is not within range after 90 seconds the board will count one fault After 5...

Page 20: ...Hz Idle Mode Decimal point blinks at 1 Hz 0 5 second on 0 5 second off Display OFF Soft Disabled Top and bottom horizontal line and decimal point blink at 1 Hz Soft Disabled Top and bottom horizontal...

Page 21: ...650 pause A104 pause Outdoor Coil Temperature OCT Any time OCT is sensed in operating range value is displayed if unit is in diagnostic mode Following string is repeated if 2nd stage heat is active wi...

Page 22: ...minutes if coil temperature remains below terminate temperature or by pushing button down for less than 2 seconds Enter A test mode Display will string active error codes E ambient A coil c and disch...

Page 23: ...g procedure must be repeated Table 9 Configuring Unit Capacity Display Code Procedure Solid Pt Release push button Allows user to select type and number of stages on outdoor unit IMPORTANT Field repla...

Page 24: ...ent fins may affect unit operation SHARP OBJECT HAZARD Condenser coils have sharp edges Wear adequate body protection on body extremities e g gloves FAILURE TO FOLLOW THIS WARNING COULD RESULT IN BODI...

Page 25: ...t may engage auxiliary heat during the defrost cycle to satisfy a heating demand however the unit will run to normal operation at the conclusion of the defrost cycle In case of extended power outage I...

Page 26: ...506860 03 Issue 1946 Page 26 of 27 4SHP16LS124 36 48 Wiring Diagrams...

Page 27: ...506860 03 Issue 1946 Page 27 of 27 4SHP16LS160...

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