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506860-03

Issue  1946

Page 14 of 27

Start-Up

If unit is equipped with a crankcase heater, it should 

be energized 24 hours before unit start-up to prevent 

compressor damage as a result of slugging.

 CAUTION

1.  Rotate fan to check for frozen bearings or binding.
2. 

Inspect all factory and field-installed wiring for loose 

connections.

3.  After evacuation is complete, open liquid line and 

suction line service valves to release refrigerant 

charge (contained in outdoor unit) into system.

4. 

Replace the stem caps and secure finger tight, then 

tighten an additional 1/6 of a turn.

5.  Check voltage supply at the disconnect switch. The 

voltage must be within the range listed on the unit 

nameplate. If not, do not start equipment until the 

power company has been consulted and the voltage 

condition corrected.

6.  Set thermostat for cooling demand, turn on power to 

indoor blower, and close the outdoor unit disconnect 

switch to start the unit.

7.  Recheck unit voltage with unit running. Power must be 

within range shown on unit nameplate.

Refrigerant Charging

Excessive amounts of liquid refrigerant entering the 

suction line can damage the compressor. When adding 

refrigerant, precautions must be taken to control the 

flow of liquid into the system. This can be done by using 

a liquid vaporizing adapter or manual control using a 

sight glass as indicator. 

 CAUTION

Units are factory charged with the amount of R-410A 

refrigerant indicated on the unit rating plate. This charge is 

based on a matching indoor coil and outdoor coil with 15’ 

line set. For varying lengths of line set, refer to Table 4 for 

refrigerant charge adjustment. A blank space is provided 

on the unit rating plate to list the actual field charge.

Table 4. Refrigerant Charge Adjustment

Liquid Line Set Diameter

Oz. Per 5 ft. adjust from 15 

ft. line set*

3/8 in.

3 oz. per 5 ft. 

 or 0.6 oz. per 1 ft.

* If line length is greater than 15 ft., add this amount. If line 

length is less than 15 ft., remove this amount.

Mineral oils are not compatible with R-410A. If oil must 

be added, it must be a polyolester oil.

 IMPORTANT

NOTE: 

Both  airflow  and  refrigerant  charge  must  be 

monitored for proper system set-up. It may be necessary to 

alternately check and adjust the airflow and the refrigerant 

charge.

If the system is void of refrigerant, or if the outdoor ambient 

temperature is cool, use the weigh-in method to charge the 

unit. Do this after any leaks have been repaired.
1.  Recover the refrigerant from the unit.
2.  Conduct a leak check, then evacuate as previously 

outlined.

3.  Weigh in the charge according to the total amount 

shown on the unit nameplate.

If weighing facilities are not available or if unit is being 

charged during warm weather, use one of the following 

procedures.

•  For systems using a TXV on the indoor evaporator 

and outdoor temperature above 60°F

 – charge in 

cooling mode using the subcooling method and table 

provided on the unit access panel.

•  For systems below 60°F

 – charge in heating mode 

using the subcooling method and table provided on 

the unit access panel. Attach low pressure gauge 

hose to auxiliary service port to access suction side in 

heating mode.

NOTE: 

All unit table values are based on 70 to 80°F 

indoor  return  air  temperature  for  cooling  mode,  and 

65

°

F to 75°F return air temperature for heat mode.

Summary of Contents for 4SHP16LS Series

Page 1: ...local codes in any way The installation must comply with all provincial state and local codes as well as the National Electrical Code U S or Canadian Electrical Code Canada Compliance should be determ...

Page 2: ...ing parts 4 Handle refrigerant with caution refer to proper MSDS from refrigerant supplier 5 Use care when lifting avoid contact with sharp edges Installation NOTE In some cases noise in the living ar...

Page 3: ...cted by a wall or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and...

Page 4: ...24 3 8 3 4 36 3 8 7 8 48 3 8 7 8 60 3 8 1 1 8 For installations exceeding 50 refer to long line set guidelines Be extra careful with sharp bends Tubing can kink very easily and if this occurs the enti...

Page 5: ...UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid lin...

Page 6: ...hown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR ASSE...

Page 7: ...ound Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVI...

Page 8: ...ES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and co...

Page 9: ...of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier...

Page 10: ...id refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder R...

Page 11: ...nch with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valv...

Page 12: ...ring 2 Ground unit at unit disconnect switch or to an earth ground To facilitate conduit a hole is in the bottom of the control box Connect conduit to the control box using a proper conduit fitting Un...

Page 13: ...OR AIR HANDLER RSBus RSBus OPTIONAL DISCHARGE AIR SENSOR COMFORT SYNCTM THERMOSTAT COMFORT SYNCTM ENABLED HEAT PUMP RSBus OPTIONAL OUTDOOR AIR SENSOR OPTIONAL DISCHARGE AIR SENSOR COMFORT SYNCTM ENAB...

Page 14: ...or varying lengths of line set refer to Table 4 for refrigerant charge adjustment A blank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustme...

Page 15: ...ocked out until power to the board is interrupted then re established or until the error is cleaned NOTE The control board ignores input from the low pressure switch terminals as follows During the TE...

Page 16: ...m the Comfort Sync thermostat must be used The complete configuration of the outdoor unit is performed using the Comfort Sync thermostat For complete details on how to integrate this unit into a Comfo...

Page 17: ...nication problem Hardware problem on the control Cycle power on control Replace if problem prevents service and is persistent Cleared 300 seconds after fault recovered E131 Corrupted control parameter...

Page 18: ...r unit blower motor dirty filters or clogged refrigerant filter Confirm that the evaporator coil is clean The alarm clears after a power rest E412 The outdoor unit pressure is above the required limit...

Page 19: ...ed by allowing the unit to run for 90 seconds before checking discharge sensor resistance If the discharge sensor resistance is not within range after 90 seconds the board will count one fault After 5...

Page 20: ...Hz Idle Mode Decimal point blinks at 1 Hz 0 5 second on 0 5 second off Display OFF Soft Disabled Top and bottom horizontal line and decimal point blink at 1 Hz Soft Disabled Top and bottom horizontal...

Page 21: ...650 pause A104 pause Outdoor Coil Temperature OCT Any time OCT is sensed in operating range value is displayed if unit is in diagnostic mode Following string is repeated if 2nd stage heat is active wi...

Page 22: ...minutes if coil temperature remains below terminate temperature or by pushing button down for less than 2 seconds Enter A test mode Display will string active error codes E ambient A coil c and disch...

Page 23: ...g procedure must be repeated Table 9 Configuring Unit Capacity Display Code Procedure Solid Pt Release push button Allows user to select type and number of stages on outdoor unit IMPORTANT Field repla...

Page 24: ...ent fins may affect unit operation SHARP OBJECT HAZARD Condenser coils have sharp edges Wear adequate body protection on body extremities e g gloves FAILURE TO FOLLOW THIS WARNING COULD RESULT IN BODI...

Page 25: ...t may engage auxiliary heat during the defrost cycle to satisfy a heating demand however the unit will run to normal operation at the conclusion of the defrost cycle In case of extended power outage I...

Page 26: ...506860 03 Issue 1946 Page 26 of 27 4SHP16LS124 36 48 Wiring Diagrams...

Page 27: ...506860 03 Issue 1946 Page 27 of 27 4SHP16LS160...

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