4-9
4
MD2393
3. Install the front fender panel with the eight wash-
ers, four Phillips-head cap screws, and six nuts and
tighten securely.
NOTE: Do not over-tighten the cap screws and
nuts securing the front fender panel.
4. Install the gas tank cap.
5. Install the handlebar aligning the pins in the lower
clamps with the locating holes in the bottom of the
handlebar. Place the top caps into position; then
tighten the cap screws to 10 ft-lb.
MD2138
Fuel Valve
This ATV has a valve mounted on the side of the frame
separate from the gas tank. There are three positions:
ON, RES, and OFF.
KM043A
In the OFF position, the valve will not allow gasoline
to flow to the carburetor. In the ON position (the nor-
mal operating position), gasoline will flow from the
tank to the carburetor. In this position, 1.3 L (0.34 U.S.
gal.) of gasoline will remain in the tank as a reserve
quantity. Moving the valve to the RES position will
allow the operator to use the remaining gasoline in the
tank. When turning the valve to any of the three posi-
tions, be sure the indicator is pointed directly at the
position desired.
REMOVING/INSPECTING
1. Remove the cap screw securing the valve to the
frame; then pull the valve out far enough to gain
access to the three gas hoses (two to the gas tank,
one to the carburetor).
2. Remove the gas hoses from the valve by releasing
the spring clamps.
3. Inspect for and remove any obstructions in the
valve.
INSTALLING
1. Install the gas hoses onto the valve with the spring
clamps.
2. Place the valve into position on the frame and
secure with the cap screw. Tighten securely.
Gas/Vent Hoses
Replace the gas hoses every two years. Damage from
aging may not always be visible. Do not bend or
obstruct the routing of the carburetor vent hose. Make
certain that the vent hose is securely connected to the
carburetor and the opposite end is always open.
Oil Pump Assembly
For complete servicing of the oil pump, see Right-Side
Components in Section 3.
Oil Screen/Filter
For complete servicing of the oil screen/filter, see Sec-
tion 2 - Engine Oil.
! WARNING
Drain the gas tank prior to this procedure.
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