1-3
1
Tightening Torque
(General Bolts)
Break-In Procedure
A new ATV and an overhauled ATV engine require a
“break-in” period. The first month is most critical to
the life of this ATV. Proper operation during this
break-in period will help assure maximum life and
performance from the ATV.
During the first three hours of operation, always use
less than 1/2 throttle. Varying the engine RPM during
the break-in period allows the components to “load”
(aiding the mating process) and then “unload” (allow-
ing components to cool). Although it is essential to
place some stress on the engine components during
break-in, care should be taken not to overload the
engine too often.
When the engine starts, allow it to warm up properly.
Idle the engine several minutes until the engine has
reached normal operating temperature. Do not idle the
engine for excessively long periods of time.
After the completion of the break-in period, the engine
lubricant should be changed. Other maintenance after
break-in should include checking of all prescribed
adjustments and tightening of all fasteners.
Gasoline-Oil-Lubricant
RECOMMENDED GASOLINE
The recommended gasoline to use is 87 minimum
octane regular unleaded. In many areas, oxygenates
(either ethanol or MTBE) are added to the gasoline.
Oxygenated gasolines containing up to 10% ethanol,
5% methane, or MTBE are acceptable gasolines.
RECOMMENDED ENGINE OIL
The recommended oil to use is Arctic Cat ACX All
Weather (Synthetic).
RECOMMENDED TRANSMISSION
LUBRICANT
The recommended transmission lubricant to use is
SAE 80W-90 hypoid.
FILLING GAS TANK
ATV0049B
Since gasoline expands as its temperature rises, the gas
tank must be filled to its rated capacity only. Expan-
sion room must be maintained in the tank particularly
if the tank is filled with cold gasoline and then moved
to a warm area.
Tighten the gas tank cap securely after filling the tank.
Genuine Parts
When replacement of parts is necessary, use only gen-
uine Arctic Cat ATV parts. They are precision-made to
ensure high quality and correct fit. Refer to the appro-
priate Illustrated Parts Manual for the correct part
number, quantity, and description.
Type of Bolt
Thread Diameter
A (mm)
Tightening
Torque
(Conventional or 4 Marked Bolt)
5
12-36 in.-lb
6
36-60 in.-lb
8
7-11 ft-lb
10
16-25 ft-lb
(7 Marked Bolt)
5
24-48 in.-lb
6
6-8 ft-lb
8
13-20 ft-lb
10
29-43 ft-lb
CAUTION
Do not use white gas. Only Arctic Cat approved gaso-
line additives should be used.
! WARNING
Always fill the gas tank in a well-ventilated area. Never
add gasoline to the ATV gas tank near any open
flames or with the engine running or hot. DO NOT
SMOKE while filling the gas tank.
! WARNING
Do not over-fill or overflow gasoline when filling the
gas tank. A fire hazard could materialize. Always allow
the engine to cool before filling the gas tank.
Back to TOC
Back to Section TOC
Next
Back
FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983
www.mymowerparts.com
