2-12
CD620
5. Place the V-belt cover and one rear brake cable tab
into position; then secure with the eight cap
screws.
CD617
6. Tighten the cover cap screws to 7 ft-lb.
7. Install the cooling duct.
8. Place the footrest cover into position and secure it
to the footrest with the Phillips-head cap screws.
Tighten securely.
9. Secure the footrest cover to the front and rear fend-
ers with the Phillips-head cap screws and four cap
screws. Tighten securely.
Adjusting Shift Linkage
If the ATV jumps out of gear, is difficult to get in gear,
or the neutral and reverse indicator lights do not illu-
minate, shift linkage adjustment may be necessary.
1. Shift the transmission into reverse; then remove
the cap screw securing the linkage to the transmis-
sion shift arm.
2. Verify that the transmission is in reverse, the igni-
tion switch is in the ON position, the reverse indi-
cator light is illuminated, and the shift lever is
fully in the reverse position; then loosen the upper
and lower jam-nuts on the shift linkage and adjust
the linkage to align with the shift arm.
YT005B
3. Install the cap screw securing the linkage to the
lower shift arm. Do not tighten at this time.
4. Shift the transmission into neutral and verify that
the neutral indicator illuminates; then tighten the
jam-nuts and the linkage cap screw securely.
Troubleshooting Brake
System
Problem: Braking poor
Condition
Remedy
1.
Brake shoe(s) - pad(s)
worn
2.
Lever free-play
excessive
3.
Brake drum(s)
worn
1. Replace brake shoe(s) - pad(s)
2. Adjust free-play
3. Replace brake drum(s)
Problem: Brakes drag
Condition
Remedy
1.
Lever free-play
less than minimum
2.
Brake shoe return spring(s)
loose - sprung
1. Adjust free-play
2. Connect - replace return spring(s)
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