4-8
MD2139
6. Carefully lay the handlebar assembly forward on
the front fender panel.
NOTE: To access the gas tank, it is necessary to
move the front fender panel, which requires
removing the handlebar from its clamp. However,
the levers, controls, cables, and wires do not need
to be disconnected. The front fender panel and
handlebar assembly can be tilted forward far
enough to gain access to the gas tank.
7. Remove the four Phillips-head cap screws and six
nuts securing the front fender panel. Account for
eight washers.
8. Remove the gas tank cap; then tilt the front fender
panel and handlebar forward.
9. Remove the two cap screws securing the gas tank;
then lift the gas tank and secure it out of the way.
MD2393
10. Remove the gas hoses from the fuel valve noting
where each one is attached.
MD1865
NOTE: Mark the gas hoses for assembling pur-
poses.
MD1848
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all gas tank components with parts-cleaning
solvent.
2. Inspect all hoses for cracks or leaks.
3. Inspect gas tank cap and tank for leaks, holes, and
damaged threads.
INSTALLING
1. Place the gas tank into position on the frame; then
install the gas hoses to the fuel valve on the frame
according to the tags made during removing.
MD2394
2. Install and tighten the gas tank cap screws
securely.
NOTE: Do not over-tighten the cap screws secur-
ing the gas tank.
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