15
SP200
4. Remove the valve spring retainer (2) and the valve
spring (3); then remove the valve (4).
SP201A
SP203
5. Remove the oil seal with a needle-nose pliers; then
remove the valve spring seat.
SP204
6. Check the gasket surface of the cylinder head for dis-
tortion using a straightedge and feeler gauge. Take
clearance readings at several places. If any clearance
reading exceeds the service limit specifications,
replace the cylinder head with a new one.
SP205
Measuring Valve Stem Runout
1. Support each valve stem end with the V Blocks (p/n
0644-022); then check the valve stem runout using a
dial indicator.
ATV-1082
2. Maximum runout must not exceed specifications.
Measuring Valve Stem
Outside Diameter
1. Using a micrometer, measure the valve stem outside
diameter.
2. Acceptable diameter range (intake valve) must be
within specifications.
3. Acceptable diameter range (exhaust valve) must be
within specifications.
Measuring Valve Face/Seat Width
1. Using a micrometer, measure the width of the valve
face.
Summary of Contents for DVX 400 2004
Page 1: ...ATV Service Manual 2004 2004 2004 A A RC C C T T I DVX 400...
Page 15: ...8 ATV2152...
Page 16: ...9 ATV2153...
Page 80: ...9 Oil Flow Chart ATV2180...
Page 89: ...18 NOTES...
Page 103: ...14 WIRING DIAGRAM Harness p n 3509 007 Insert Fold Out 0739 430...
Page 109: ...6 NOTES...
Page 153: ......