Arctic Cat DVX 400 2004, Service Manual

Page: 36 / 153

7
SP175A

NOTE: To aid in installing, it is recommended that
the assemblies be kept together and IN ORDER.
Right-Side Components

NOTE: For efficiency, it is preferable to remove
and disassemble only those components which
need to be addressed and to service only those
components. The technician should use discretion
and sound judgment.

NOTE: The engine/transmission does not have to
be removed from the frame for this procedure.
Removing Right-Side
Components
A. Clutch Cover
B. Clutch Sleeve Hub Assembly
C. Primary Driven Gear Assembly
D. Oil Pump Idler Gear and Driven
Gear
E. Oil Pump
F. Shift Shaft
G. Shift Cam Driven Gear
H. Balancer Driven Gear and Drive
Gear
I. Neutral Switch
1. Remove the cap screws securing the clutch cover to
the crankcase noting the position of the cap screw
with a sealing washer (A).
SP155
2. Remove the alignment pins (5) and the gasket (6).
SP156
3. Hold the rotor/flywheel nut using a 27 mm offset
wrench; then working diagonally, remove the clutch
bolt and springs.
SP157A
4. Remove the clutch pressure disc; then remove the
clutch drive and driven plates.
5. Remove the clutch release pin (1) and the push rod
(2); then flatten the clutch sleeve hub washer (3).

AT THIS POINT
To service any one specific component, only
limited disassembly of components may be
necessary. Note the AT THIS POINT information in
each sub-section.