3
SP061A
SP061B
4. Remove the rear wheel hubs; then remove the left-
side axle nuts (1). Account for two concave washers
(2).
SP315
5. Remove the sprocket and sprocket hub assembly;
then remove the brake caliper and lay aside.
NOTE: Do not apply pressure to the brake pedal
with the caliper removed. The brake piston will be
pushed out and brake fluid will be spilled.
6. Slide the axle to the right and out of the axle housing;
then remove the brake disc from the flange.
SP316
NOTE: It is not necessary to remove the right-
side axle nut.
SP317
NOTE: Do not attempt to remove the brake disc
flange. The axle and brake flange are an assembly.
7. Remove the four swing-arm cap screws; then remove
the adjuster nut (from step 3).
8. Remove the axle housing from the swing arm.
CLEANING AND INSPECTING
1. Inspect the sprocket teeth for wear. If they are worn
as shown, replace the engine sprocket, rear sprocket,
and drive chain as a set.
ATV2185
2. Measure the rear axle runout as shown using a V
blocks and a dial indicator. If the axle runout exceeds
6 mm (0.24 in.), the axle must be replaced.
Summary of Contents for DVX 400 2004
Page 1: ...ATV Service Manual 2004 2004 2004 A A RC C C T T I DVX 400...
Page 15: ...8 ATV2152...
Page 16: ...9 ATV2153...
Page 80: ...9 Oil Flow Chart ATV2180...
Page 89: ...18 NOTES...
Page 103: ...14 WIRING DIAGRAM Harness p n 3509 007 Insert Fold Out 0739 430...
Page 109: ...6 NOTES...
Page 153: ......